一、無氧銅桿是什么
無氧銅桿是光(guang)亮銅(tong)桿(gan)(gan)的一種,光(guang)亮銅(tong)桿(gan)(gan)還包括低氧(yang)銅(tong)桿(gan)(gan)、普(pu)(pu)通(tong)銅(tong)桿(gan)(gan)和其(qi)它銅(tong)桿(gan)(gan),無氧(yang)銅(tong)桿(gan)(gan)的含氧(yang)量通(tong)常小于20ppm,導電率是普(pu)(pu)通(tong)銅(tong)桿(gan)(gan)的102.3%。
由于生產銅桿的工藝不同,所生產的銅桿中的含氧量及外觀就不同,上引生產的銅桿,工藝得當氧含量在20ppm以下,叫無氧銅桿。連鑄連軋生產的銅桿是在保護條件下的熱軋,氧含量在200-500ppm范圍內,但有時也高達700ppm以上,一般情況下,此種方法生產的銅外表光亮,俗稱光亮桿。
無氧銅桿是(shi)不(bu)含(han)氧也不(bu)含(han)任(ren)何脫氧劑殘留物的純(chun)銅,但(dan)實際上還是(shi)含(han)有非常微量氧和一(yi)些雜(za)質。按(an)標準規定(ding),氧的含(han)量不(bu)大(da)于(yu)0.02%,雜(za)質總含(han)量不(bu)大(da)于(yu)0.05%,銅的純(chun)度大(da)于(yu)99.95%。
根據含氧(yang)(yang)量和雜質(zhi)含量,無(wu)氧(yang)(yang)銅(tong)桿(gan)又分為TU1和TU2銅(tong)桿(gan),TU1無(wu)氧(yang)(yang)銅(tong)桿(gan)純度達到99.99%,氧(yang)(yang)含量不(bu)大于0.001%;TU2無(wu)氧(yang)(yang)銅(tong)純度達到99.95%,氧(yang)(yang)含量不(bu)大于0.002%。
二、無氧銅桿和低氧銅桿的區別
1、生產工藝不同
低氧銅桿是(shi)以銅為原料,經過(guo)連鑄連軋法生(sheng)(sheng)產(chan)出來含(han)氧量200(175)—400(450)ppm之間銅桿材(cai)。其生(sheng)(sheng)產(chan)工藝是(shi)金屬在豎(shu)爐(lu)(lu)中(zhong)融(rong)化后,銅液通(tong)過(guo)保(bao)溫爐(lu)(lu)、溜槽、中(zhong)間包,從(cong)澆(jiao)管進入封閉的(de)模腔內(nei),采用較大的(de)冷卻強(qiang)度進行冷卻,形成鑄坯,然后進行多道次軋制。
無氧銅桿一般(ban)采用上引連(lian)鑄(zhu)法生產,含(han)氧量(liang)一般(ban)在20ppm以(yi)下。無氧銅桿的生產工(gong)(gong)藝是(shi)金屬在感應(ying)電(dian)爐中融化后(hou)(hou)通過(guo)石(shi)墨(mo)模進行上引連(lian)續鑄(zhu)造(zao),之后(hou)(hou)進行冷軋或冷加工(gong)(gong)。
2、組織結構不同
低氧(yang)(yang)銅(tong)(tong)桿為(wei)熱(re)加工(gong)組織,在8mm桿時已有再結晶(jing)形式出現。從組織上看,低氧(yang)(yang)銅(tong)(tong)桿中的氧(yang)(yang)以氧(yang)(yang)化銅(tong)(tong)的狀態,存(cun)在于(yu)晶(jing)粒邊界附近(jin)。
無氧(yang)銅(tong)桿為(wei)鑄造組織,晶(jing)(jing)粒(li)粗大,這就是無氧(yang)銅(tong)桿再結晶(jing)(jing)溫(wen)(wen)度較(jiao)高(gao)(gao)、需(xu)要較(jiao)高(gao)(gao)退(tui)火溫(wen)(wen)度的(de)(de)原因(yin)。由于再結晶(jing)(jing)發(fa)生在晶(jing)(jing)粒(li)邊(bian)界附(fu)近,無氧(yang)銅(tong)桿組織晶(jing)(jing)粒(li)粗大,晶(jing)(jing)粒(li)尺(chi)寸甚(shen)至能(neng)達幾個毫(hao)米,因(yin)而(er)晶(jing)(jing)粒(li)邊(bian)界少,即使通(tong)過(guo)拉制變形(xing),但晶(jing)(jing)粒(li)邊(bian)界相對低氧(yang)銅(tong)桿還是較(jiao)少,所以需(xu)要較(jiao)高(gao)(gao)的(de)(de)退(tui)火功率。
3、含氧量不同
低氧(yang)銅桿的(de)含氧(yang)量一(yi)般(ban)在200(175)—400(450)ppm,因此氧(yang)是在銅液態狀態下吸入的(de),好的(de)銅桿一(yi)般(ban)含氧(yang)量控制在250ppm左(zuo)右(you)。
無氧銅(tong)桿(gan)含氧量(liang)在(zai)(zai)10-20ppm以(yi)下,但(dan)目前有的(de)銅(tong)排(pai)廠家(jia)只(zhi)能做到50ppm以(yi)下。氧在(zai)(zai)液態(tai)銅(tong)下保持相當(dang)時間后,被還原(yuan)而脫去(qu),通常這種(zhong)桿(gan)的(de)含氧量(liang)都在(zai)(zai)10-50ppm以(yi)下,甚至可低(di)至1-2ppm。
4、拉制性能不同
低(di)氧銅(tong)(tong)桿對(dui)漆包線(xian)(xian)性能更適應(ying)些(xie),如(ru)柔軟性、回彈角(jiao)、繞線(xian)(xian)性能,但低(di)氧銅(tong)(tong)桿對(dui)拉絲(si)條(tiao)(tiao)件相對(dui)要苛刻(ke)些(xie)。同(tong)(tong)樣拉伸0.2的細絲(si),如(ru)果伸線(xian)(xian)條(tiao)(tiao)件不好,普(pu)(pu)通的無(wu)氧銅(tong)(tong)桿可拉,而(er)(er)好的低(di)氧桿就斷線(xian)(xian);但如(ru)果放在好的伸線(xian)(xian)條(tiao)(tiao)件,同(tong)(tong)樣的桿子(zi),低(di)氧桿說不定(ding)就能拉到雙零(ling)五,而(er)(er)普(pu)(pu)通無(wu)氧銅(tong)(tong)桿只(zhi)(zhi)能拉伸到0.1而(er)(er)已。低(di)溫(wen)(wen)超(chao)導線(xian)(xian)中的低(di)溫(wen)(wen)級(ji)無(wu)氧銅(tong)(tong)桿,其細絲(si)間的間距(ju)只(zhi)(zhi)有0.001mm。
5、具體用途不同
無氧銅桿一般(ban)用(yong)(yong)電(dian)解銅(tong)(tong)(tong)(tong)生產,電(dian)阻率和加工性(xing)能優(you)于低(di)氧(yang)銅(tong)(tong)(tong)(tong)桿,因此生產高要(yao)求的(de)電(dian)工材料一般(ban)采用(yong)(yong)無氧(yang)銅(tong)(tong)(tong)(tong)桿,比如做(zuo)漆包線,無氧(yang)銅(tong)(tong)(tong)(tong)桿電(dian)阻更小(xiao),應用(yong)(yong)于電(dian)機時發熱情況時要(yao)優(you)于低(di)氧(yang)銅(tong)(tong)(tong)(tong)桿。現在基本上是大規(gui)格、電(dian)阻要(yao)求低(di)的(de)電(dian)工產品用(yong)(yong)低(di)氧(yang)銅(tong)(tong)(tong)(tong)桿;小(xiao)規(gui)格、電(dian)阻要(yao)求高的(de)用(yong)(yong)無氧(yang)銅(tong)(tong)(tong)(tong)桿。而音響線一般(ban)反而喜歡(huan)用(yong)(yong)無氧(yang)銅(tong)(tong)(tong)(tong)桿,這和無氧(yang)銅(tong)(tong)(tong)(tong)桿是單晶銅(tong)(tong)(tong)(tong)、低(di)氧(yang)桿是多晶銅(tong)(tong)(tong)(tong)有關。