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防爆電器和非防爆電器的區別在哪里 防爆電器的設計特點有哪些

本文章由注冊用戶 淺嘗不止— 上傳提供 2023-11-23 評論 0
摘要:防爆電器在價格方面,比一般的電器要貴上兩三倍,很多客戶都不理解,其實防爆電器不能和一般電器比價格,根本就沒有可比性,防爆電器在選擇配件上非常嚴格,要求電器里面的配件也具有防爆性,防爆電器一般采用的鋁制外殼,配件要求高,防爆電器的生產、配件成本高,那么具體的防爆電器和非防爆電器的區別在哪里以及防爆電器的設計特點有哪些呢?一起到文中來看看吧!

一、防爆電器和非防爆電器的區別在哪里

很多人可能不知道防爆電器到底是什么,用在什么場所的,和普通的電器產品有什么區別?為了更好地讓大家明白防爆電器與(yu)普通(tong)電器的(de)區別,在這里給大家(jia)做個簡單的(de)比較(jiao)。

1、使用區域不同

防爆電(dian)氣(qi)(qi)(qi)是按照電(dian)氣(qi)(qi)(qi)防爆國(guo)家(jia)標準GB3836(氣(qi)(qi)(qi)體防爆)或GB12476(粉塵防爆)設計生產并通(tong)過防爆認證(zheng)取(qu)得防爆合格證(zheng),可(ke)以用(yong)(yong)在危險(xian)區域和(he)安全(quan)(quan)區域;非(fei)防爆的只能在安全(quan)(quan)區域使用(yong)(yong)。

2、裝置不同

防爆電器和普通電器的區別是防(fang)爆電器有一個密(mi)封性(xing)的殼體。

該圖片由注冊用戶"淺嘗不止—"提供,版權聲明反饋

二、防爆電器的設計特點有哪些

1、外殼的設計

便攜式(shi)、本質(zhi)安全型(xing)儀(yi)器儀(yi)表的外(wai)殼(ke)有(you)(you)時(shi)(shi)采用(yong)塑(su)(su)料外(wai)殼(ke),有(you)(you)時(shi)(shi)采用(yong)金屬外(wai)殼(ke)。當(dang)選用(yong)塑(su)(su)料外(wai)殼(ke)時(shi)(shi),為保證塑(su)(su)料外(wai)殼(ke)正(zheng)常工(gong)作時(shi)(shi)不積聚危險靜電,其表面電阻不得超(chao)過1×109Ω。塑(su)(su)料外(wai)殼(ke)應(ying)經(jing)過抗沖擊試驗和熱穩定試驗。

正常運行(xing)產生火(huo)花、電(dian)弧或(huo)危險溫度的(de)(de)電(dian)氣(qi)設(she)備(bei)、功(gong)率大于(yu)250W或(huo)電(dian)流大于(yu)5A的(de)(de)Ⅰ類(lei)電(dian)氣(qi)設(she)備(bei),均須(xu)采用(yong)接(jie)(jie)線(xian)盒與(yu)設(she)備(bei)主體(ti)進行(xing)電(dian)氣(qi)連接(jie)(jie)接(jie)(jie)線(xian)盒就是(shi)專(zhuan)供電(dian)纜或(huo)導(dao)線(xian)與(yu)電(dian)氣(qi)設(she)備(bei)進行(xing)連接(jie)(jie)的(de)(de)部件(jian)。Ⅰ類(lei)隔(ge)爆型電(dian)氣(qi)設(she)備(bei)廣泛使用(yong)的(de)(de)是(shi)隔(ge)爆型接(jie)(jie)線(xian)。盒接(jie)(jie)線(xian)盒內壁應(ying)涂耐弧漆,接(jie)(jie)線(xian)盒及主體(ti)腔上的(de)(de)隔(ge)爆接(jie)(jie)合面應(ying)做防銹處理,如涂防銹油等(deng)。

另外(wai),對于(yu)防爆電器,要在其(qi)外(wai)殼的明(ming)顯(xian)處(chu)有(you)永久性的Ex防爆總標(biao)志(zhi)及MA安全標(biao)志(zhi)。

針對某些(xie)地方(fang)煤礦井(jing)下(xia)存在(zai)的(de)電機違章操作現(xian)象,我們研制了QF40型小(xiao)型防爆(bao)起(qi)動器(qi),其(qi)額(e)定(ding)(ding)電壓380V,額(e)定(ding)(ding)電流(liu)40A。外殼(ke)設計分為(wei)主(zhu)體腔(qiang)與接(jie)線腔(qiang)。外殼(ke)為(wei)3mm厚鋼(gang)板(ban)。隔爆(bao)接(jie)合面(mian)的(de)尺(chi)寸及加工精度(du)符合GB3836.2規定(ding)(ding)。外殼(ke)外形尺(chi)寸為(wei)437mm×308mm,外殼(ke)防護等級為(wei)IP54。在(zai)外殼(ke)的(de)正前方(fang)設有(you)銘(ming)牌(pai),銘(ming)牌(pai)右(you)上(shang)角(jiao)設有(you)Ex標(biao)志,防爆(bao)標(biao)志dⅠ(150℃),此外,銘(ming)牌(pai)上(shang)還標(biao)有(you)名稱、型號、額(e)定(ding)(ding)電壓、額(e)定(ding)(ding)電流(liu)、防爆(bao)合格證編號、安全(quan)標(biao)志、出廠編號、制造日期等。

2、電路的設計

首先(xian),電(dian)(dian)路的(de)(de)設計(ji)要完成電(dian)(dian)器的(de)(de)電(dian)(dian)氣功能,保證電(dian)(dian)氣原(yuan)理(li)的(de)(de)正確性(xing)。其次,防(fang)爆(bao)電(dian)(dian)器的(de)(de)電(dian)(dian)氣間(jian)隙(xi)(xi)、爬(pa)電(dian)(dian)距(ju)(ju)離、絕緣參數必須(xu)符合GB3836的(de)(de)規定(ding)要求。例如,研制QF40型(xing)防(fang)爆(bao)起動器時,將(jiang)接線柱的(de)(de)爬(pa)電(dian)(dian)距(ju)(ju)離設計(ji)為不(bu)小(xiao)于(yu)16mm,電(dian)(dian)氣間(jian)隙(xi)(xi)不(bu)小(xiao)于(yu)10mm。隔(ge)爆(bao)腔內(nei)電(dian)(dian)器元件及裝配布置爬(pa)電(dian)(dian)距(ju)(ju)離不(bu)小(xiao)于(yu)16mm,電(dian)(dian)氣間(jian)隙(xi)(xi)不(bu)小(xiao)于(yu)10mm。隔(ge)爆(bao)接線腔內(nei)設有內(nei)接地螺(luo)(luo)栓。外(wai)殼設有外(wai)接地螺(luo)(luo)栓。

研(yan)制的(de)本質安全型(xing)鋼(gang)弦頻率計在正常(chang)工作和(he)故障狀態下(xia)的(de)最大(da)(da)工作電(dian)(dian)(dian)流和(he)電(dian)(dian)(dian)壓均(jun)不(bu)大(da)(da)于所設計的(de)最大(da)(da)允許電(dian)(dian)(dian)流:它(ta)的(de)爬(pa)電(dian)(dian)(dian)距離為(wei)3mm,絕緣涂(tu)層下(xia)的(de)爬(pa)電(dian)(dian)(dian)距離為(wei)1mm,電(dian)(dian)(dian)氣間隙為(wei)3mm。

3、電源的設計

本質安全(quan)型便攜式電(dian)(dian)(dian)(dian)(dian)(dian)(dian)氣設備最常用的(de)獨立(li)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)源(yuan)是干電(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)和(he)蓄(xu)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)。干電(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)和(he)蓄(xu)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)源(yuan)都屬于(yu)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)阻性(xing)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)路(lu)(lu)(lu),可按電(dian)(dian)(dian)(dian)(dian)(dian)(dian)阻性(xing)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)路(lu)(lu)(lu)最小點燃電(dian)(dian)(dian)(dian)(dian)(dian)(dian)流(liu)曲(qu)線確定(ding)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)源(yuan)安全(quan)參數。按電(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)最高電(dian)(dian)(dian)(dian)(dian)(dian)(dian)壓查出(chu)相應(ying)(ying)最小點燃電(dian)(dian)(dian)(dian)(dian)(dian)(dian)流(liu),再除以安全(quan)系數值(為(wei)2),即為(wei)該(gai)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)的(de)設計允許最大安全(quan)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)流(liu)。電(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)最嚴重(zhong)的(de)放電(dian)(dian)(dian)(dian)(dian)(dian)(dian)狀(zhuang)態(tai)是電(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)直接短路(lu)(lu)(lu)。因(yin)此,應(ying)(ying)以電(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)的(de)最大短路(lu)(lu)(lu)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)流(liu)作(zuo)為(wei)衡量電(dian)(dian)(dian)(dian)(dian)(dian)(dian)源(yuan)本質安全(quan)性(xing)能的(de)基準。若(ruo)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)最大短路(lu)(lu)(lu)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)流(liu)大于(yu)設計允許值,必(bi)須(xu)串加(jia)限流(liu)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)阻。并且,電(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)或蓄(xu)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)與限流(liu)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)阻膠封(feng)為(wei)一體,構成(cheng)本質安全(quan)型組件(jian)。膠封(feng)材料有環氧樹脂、硅橡膠、工業石蠟等。

例如,我(wo)們在(zai)設計(ji)鋼(gang)弦(xian)頻率計(ji)時特制的本安電(dian)(dian)(dian)(dian)池(chi)組,由4節5#充(chong)電(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)池(chi)串接而成,并(bing)串入一個(ge)用康銅(tong)絲自制的限流(liu)電(dian)(dian)(dian)(dian)阻,其功(gong)率為5.2W。并(bing)用環氧樹脂膠液充(chong)滿電(dian)(dian)(dian)(dian)池(chi)盒(he)整個(ge)空間,灌封牢(lao)固(gu)。

煤礦井下(xia)實際(ji)應(ying)用的本(ben)(ben)質(zhi)安全型(xing)電(dian)氣設備(bei),還有許多(duo)采用從動力(li)電(dian)網(wang)引入(ru)經整流供電(dian)電(dian)源。由(you)于輸入(ru)電(dian)路與動力(li)電(dian)網(wang)關聯,所以,要(yao)設計成隔爆兼(jian)本(ben)(ben)質(zhi)安全型(xing)。

對于(yu)隔爆型電(dian)器的電(dian)源,是在(zai)上級(ji)斷(duan)電(dian)時(shi),在(zai)隔爆接線盒內接線,完成電(dian)器電(dian)源的連(lian)通工作(zuo)。

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