【母線(xian)(xian)加(jia)工機(ji)】母線(xian)(xian)機(ji)特點(dian) 母線(xian)(xian)加(jia)工機(ji)使用 母線(xian)(xian)加(jia)工機(ji)安(an)全操作
主要特點
1、剪切單元(yuan)采(cai)用(yong)通用(yong)的雙刀式(shi)剪切,剪口平整(zheng),無(wu)毛刺。
2、沖孔(kong)單(dan)元采用高精度五臂沖孔(kong)模架,延長(chang)了模具(ju)的使用壽命。操(cao)作視線(xian)更(geng)加清(qing)晰(xi),使用更(geng)加方便快捷,無(wu)需更(geng)換模具(ju)生產效(xiao)率明顯高于傳統沖孔(kong)單(dan)元。
3、掛勾式敞開折彎工(gong)位 操(cao)作簡單方便 可加(jia)工(gong)特(te)殊(shu)回(hui)形小折彎、壓花、立彎等。
4、折彎單元采(cai)用臥(wo)式加工(gong),在加工(gong)時(shi)更安全(quan)方便。
5、機(ji)器的三個工作(zuo)工位可以同時工作(zuo),互不影(ying)響,大大提(ti)高了工作(zuo)效率。
6、每個加工單(dan)元的工作行程均可方(fang)便地(di)調節,減少(shao)加工輔助時間、提高生產效(xiao)率(lv)。
7、液壓油箱采用厚鋼板焊(han)接,并作了磷化處理,使(shi)液壓油(you)長(chang)期使(shi)用不會變(bian)質。
8、液壓膠管采用國標A型連接方式,即耐用而方便維修。
9、機器上將有腳輪,可(ke)以方便的移動。
技術參數
1、基本參數
2、沖孔單元
3、剪切單元
4、折彎單元
使用方法
使用前(qian)應檢(jian)查插頭及電(dian)源(yuan)線是否正常,接(jie)通(tong)電(dian)源(yuan),打(da)開電(dian)源(yuan)開關(guan)(綠色(se)開/紅色(se)關(guan)),正常工作(zuo)時無需關(guan)閉開關(guan),不工作(zuo)時請切斷電(dian)源(yuan)。
本(ben)機在沖(chong)孔(kong)和切排時(shi)可根據機組(zu)工作(zuo)臺面(mian)上的(de)限(xian)位裝置進行操作(zuo),您(nin)可調好限(xian)位裝置,然后工件靠在限(xian)位裝置上,確保工作(zuo)沖(chong)孔(kong)或切排尺寸(cun)。
▲當您在(zai)使用沖孔時(shi),請將換向手(shou)柄打(da)至(zhi)標有沖孔字樣(yang)的位置;在(zai)使用沖孔完成后(hou),把手(shou)柄打(da)至(zhi)回(hui)油標貼位置即可。
▲當您(nin)在使(shi)用(yong)切(qie)(qie)排(pai)(pai)時,請將換向(xiang)手(shou)柄打至標有切(qie)(qie)排(pai)(pai)字樣的位置;在使(shi)用(yong)切(qie)(qie)排(pai)(pai)完成后,把手(shou)柄打至回(hui)油標貼位置即可。
▲當您在使(shi)(shi)用彎(wan)排時,請(qing)將換向(xiang)手柄打至標(biao)有彎(wan)排字樣的位(wei)置;在使(shi)(shi)用彎(wan)排完成后(hou),把(ba)手柄打至回油標(biao)貼位(wei)置即可。
常見類型
多功能母線加工機溫度數據可通過紅外光波或無線電波傳給處于低電位的測量儀器。由于測量點可能有若干個,為便于控制,測量的數據帶有地址識別碼。紅外線數據傳送的缺點是光波傳輸要求空間無障礙物,傳送距離較短,一般只有3m~5m。設計有銅屑集成袋與開嘴出屑口,溜滑梯式可將被切、穿銅屑條集匯,不致撒滿到處而凌亂。整體造型色彩亮麗,表面烤漆、并(bing)經磷酸皮模(mo)防銹(xiu)處理,耐磨(mo)耐撞擊。用(yong)(yong)手可(ke)直接(jie)調(diao)(diao)式(shi)(shi)(shi)板(ban)(ban)座,可(ke)供長(chang)、短(duan)(duan)尺寸標準,統(tong)一(yi)控(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)規范。方位(wei)閥(fa)門控(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)開(kai)(kai)(kai)關(guan)(guan)精確指(zhi)引,正(zheng)確確使(shi)(shi)用(yong)(yong)沖孔機(ji)、曲板(ban)(ban)工(gong)(gong)(gong)(gong)具(ju)(ju)(ju)(ju)(ju)(ju)、切(qie)(qie)斷(duan)工(gong)(gong)(gong)(gong)具(ju)(ju)(ju)(ju)(ju)(ju)的(de)(de)(de)(de)(de)(de)位(wei)置(zhi)。安(an)(an)全牢固的(de)(de)(de)(de)(de)(de)腳踏(ta)開(kai)(kai)(kai)關(guan)(guan),可(ke)控(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)進(jin)(jin)、回油(you)。可(ke)以(yi)將控(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)系(xi)統(tong)與被控(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)對(dui)象(xiang)分(fen)開(kai)(kai)(kai)來研(yan)究(jiu)和(he)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)造,而必(bi)須作(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)為一(yi)個(ge)整(zheng)體(ti)(ti)來處理,研(yan)究(jiu)其在高(gao)速(su)狀態(tai)下(xia)的(de)(de)(de)(de)(de)(de)動力(li)學問(wen)題,以(yi)及(ji)超高(gao)速(su)運動控(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)條件下(xia)光、電(dian)信號的(de)(de)(de)(de)(de)(de)時滯影(ying)(ying)響及(ji)其消除(chu)的(de)(de)(de)(de)(de)(de)問(wen)題。在高(gao)速(su)情(qing)況下(xia),必(bi)須研(yan)究(jiu)集數控(kong)系(xi)統(tong)與控(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)對(dui)象(xiang)為一(yi)體(ti)(ti)的(de)(de)(de)(de)(de)(de)整(zheng)體(ti)(ti)聯動、基(ji)于整(zheng)體(ti)(ti)動力(li)點的(de)(de)(de)(de)(de)(de)非(fei)線(xian)(xian)性(xing)(xing)(xing)控(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)策略、智能(neng)(neng)化控(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)方法等(deng)。折(zhe)彎單(dan)元采(cai)用(yong)(yong)臥式(shi)(shi)(shi)加(jia)(jia)工(gong)(gong)(gong)(gong),在加(jia)(jia)工(gong)(gong)(gong)(gong)時更安(an)(an)全方便。機(ji)器(qi)(qi)(qi)(qi)的(de)(de)(de)(de)(de)(de)三(san)個(ge)工(gong)(gong)(gong)(gong)作(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)工(gong)(gong)(gong)(gong)位(wei)可(ke)以(yi)同時工(gong)(gong)(gong)(gong)作(zuo)(zuo)(zuo)(zuo)(zuo)(zuo),互不影(ying)(ying)響,大大提(ti)高(gao)了(le)工(gong)(gong)(gong)(gong)作(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)效率 每個(ge)加(jia)(jia)工(gong)(gong)(gong)(gong)單(dan)元的(de)(de)(de)(de)(de)(de)工(gong)(gong)(gong)(gong)作(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)行(xing)程(cheng)均可(ke)方便地調(diao)(diao)節,減少加(jia)(jia)工(gong)(gong)(gong)(gong)輔助時間(jian)(jian)、提(ti)高(gao)生(sheng)產(chan)(chan)效率液壓(ya)油(you)箱采(cai)用(yong)(yong)厚鋼板(ban)(ban)焊接(jie),并(bing)作(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)了(le)磷化處理,使(shi)(shi)液壓(ya)油(you)長(chang)期使(shi)(shi)用(yong)(yong)不會變(bian)(bian)(bian)質。裝(zhuang)、調(diao)(diao)試(對(dui)模(mo)、調(diao)(diao)整(zheng)刀片間(jian)(jian)隙(xi))或(huo)(huo)拆卸模(mo)具(ju)(ju)(ju)(ju)(ju)(ju),必(bi)須由(you)熟悉機(ji)器(qi)(qi)(qi)(qi)的(de)(de)(de)(de)(de)(de)人(ren)(ren)員按照規定(ding)的(de)(de)(de)(de)(de)(de)規程(cheng)進(jin)(jin)行(xing)機(ji)器(qi)(qi)(qi)(qi)在正(zheng)常工(gong)(gong)(gong)(gong)作(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)時,切(qie)(qie)勿(wu)把手或(huo)(huo)身體(ti)(ti)的(de)(de)(de)(de)(de)(de)一(yi)部(bu)分(fen)放(fang)在上下(xia)模(mo)(刀片)之間(jian)(jian),以(yi)免發生(sheng)事(shi)故(gu)一(yi)切(qie)(qie)雜物及(ji)工(gong)(gong)(gong)(gong)具(ju)(ju)(ju)(ju)(ju)(ju)勿(wu)放(fang)在工(gong)(gong)(gong)(gong)作(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)臺(tai)上,以(yi)免軋(ya)入模(mo)具(ju)(ju)(ju)(ju)(ju)(ju)或(huo)(huo)刀口而造成事(shi)故(gu)、由(you)于本(ben)機(ji)器(qi)(qi)(qi)(qi)可(ke)多(duo)人(ren)(ren)操作(zuo)(zuo)(zuo)(zuo)(zuo)(zuo),所以(yi)必(bi)須有專人(ren)(ren)負責指(zhi)揮生(sheng)產(chan)(chan)一(yi)定(ding)要根據銅排(pai)(或(huo)(huo)鋁排(pai))的(de)(de)(de)(de)(de)(de)厚度選擇好剪切(qie)(qie)刀片和(he)沖模(mo)的(de)(de)(de)(de)(de)(de)間(jian)(jian)隙(xi)及(ji)折(zhe)彎圓角(jiao)半徑在更換(huan)(huan)模(mo)具(ju)(ju)(ju)(ju)(ju)(ju)時一(yi)定(ding)要停機(ji),以(yi)免發生(sheng)危險在操作(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)時,拿著(zhu)工(gong)(gong)(gong)(gong)件等(deng)待滑塊(kuai)下(xia)行(xing)時必(bi)須小(xiao)心應(ying)(ying)定(ding)期檢(jian)查刀片和(he)沖模(mo)刃口鋒利(li)程(cheng)度,如發現(xian)(xian)刃口變(bian)(bian)(bian)鈍,應(ying)(ying)及(ji)時修磨(mo)或(huo)(huo)更換(huan)(huan)。多(duo)功能(neng)(neng)母線(xian)(xian)加(jia)(jia)工(gong)(gong)(gong)(gong)機(ji)采(cai)用(yong)(yong)鋼管(guan)作(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)燈具(ju)(ju)(ju)(ju)(ju)(ju)的(de)(de)(de)(de)(de)(de)吊桿時,鋼管(guan)內徑不應(ying)(ying)小(xiao)于10毫米,鋼管(guan)壁厚度不應(ying)(ying)小(xiao)于1.5毫米;同一(yi)室(shi)內或(huo)(huo)場所成排(pai)安(an)(an)裝(zhuang)的(de)(de)(de)(de)(de)(de)燈具(ju)(ju)(ju)(ju)(ju)(ju),其中心線(xian)(xian)偏(pian)差(cha)不應(ying)(ying)大于5毫米;三(san)相變(bian)(bian)(bian)壓(ya)器(qi)(qi)(qi)(qi)選擇合適的(de)(de)(de)(de)(de)(de)變(bian)(bian)(bian)壓(ya)器(qi)(qi)(qi)(qi)繞(rao)線(xian)(xian)機(ji)設備是生(sheng)產(chan)(chan)高(gao)性(xing)(xing)(xing)能(neng)(neng)變(bian)(bian)(bian)壓(ya)器(qi)(qi)(qi)(qi)的(de)(de)(de)(de)(de)(de)關(guan)(guan)鍵(jian)(jian),箔(bo)(bo)式(shi)(shi)(shi)線(xian)(xian)圈(quan)繞(rao)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)機(ji)是繞(rao)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)低(di)壓(ya)箔(bo)(bo)式(shi)(shi)(shi)線(xian)(xian)圈(quan)的(de)(de)(de)(de)(de)(de)關(guan)(guan)鍵(jian)(jian)設備。張(zhang)(zhang)力(li)控(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)及(ji)箔(bo)(bo)帶(dai)糾偏(pian)是箔(bo)(bo)式(shi)(shi)(shi)線(xian)(xian)圈(quan)繞(rao)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)機(ji)的(de)(de)(de)(de)(de)(de)關(guan)(guan)鍵(jian)(jian)技術。現(xian)(xian)有的(de)(de)(de)(de)(de)(de)國(guo)產(chan)(chan)或(huo)(huo)進(jin)(jin)口箔(bo)(bo)式(shi)(shi)(shi)線(xian)(xian)圈(quan)繞(rao)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)機(ji)的(de)(de)(de)(de)(de)(de)箔(bo)(bo)帶(dai)張(zhang)(zhang)力(li)是通過機(ji)械摩擦(ca)方式(shi)(shi)(shi)產(chan)(chan)生(sheng),其張(zhang)(zhang)力(li)不夠穩(wen)定(ding),會造成所繞(rao)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)線(xian)(xian)圈(quan)緊(jin)(jin)(jin)密(mi)度不均勻,線(xian)(xian)圈(quan)之間(jian)(jian)直流(liu)電(dian)阻不一(yi)致,線(xian)(xian)圈(quan)外徑超差(cha)等(deng)缺陷(xian)。現(xian)(xian)使(shi)(shi)用(yong)(yong)的(de)(de)(de)(de)(de)(de)變(bian)(bian)(bian)壓(ya)器(qi)(qi)(qi)(qi)容量越大,對(dui)電(dian)網的(de)(de)(de)(de)(de)(de)影(ying)(ying)響也越大,要求(qiu)其安(an)(an)全性(xing)(xing)(xing)也越來越高(gao)。變(bian)(bian)(bian)壓(ya)器(qi)(qi)(qi)(qi)的(de)(de)(de)(de)(de)(de)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)造質量表(biao)現(xian)(xian),不僅要求(qiu)電(dian)氣性(xing)(xing)(xing)能(neng)(neng)可(ke)靠,機(ji)械穩(wen)定(ding)性(xing)(xing)(xing)、抗短(duan)(duan)路能(neng)(neng)力(li)也應(ying)(ying)更加(jia)(jia)可(ke)靠。穩(wen)定(ding)性(xing)(xing)(xing)主要表(biao)現(xian)(xian)在線(xian)(xian)圈(quan)的(de)(de)(de)(de)(de)(de)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)造過程(cheng)控(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)上,即要求(qiu)高(gao)低(di)壓(ya)線(xian)(xian)圈(quan)電(dian)磁平衡,軸向匝間(jian)(jian)緊(jin)(jin)(jin)密(mi)、分(fen)布(bu)均勻。因此要求(qiu)線(xian)(xian)圈(quan)繞(rao)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)過程(cheng)軸向要壓(ya)緊(jin)(jin)(jin),徑向要卷緊(jin)(jin)(jin),采(cai)用(yong)(yong)立式(shi)(shi)(shi)繞(rao)線(xian)(xian)機(ji)正(zheng)好利(li)用(yong)(yong)線(xian)(xian)餅(bing)的(de)(de)(de)(de)(de)(de)自(zi)重,軸向自(zi)然壓(ya)緊(jin)(jin)(jin),徑向使(shi)(shi)用(yong)(yong)張(zhang)(zhang)緊(jin)(jin)(jin)裝(zhuang)置(zhi)控(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)張(zhang)(zhang)力(li)大小(xiao)。
安全操作
操作前
1、首次(ci)開機前必須先給油(you)箱注油(you),以(yi)免(mian)損壞油(you)泵(beng)。
2、必須認真閱讀本(ben)使用說明書(shu),熟悉機(ji)器的結構、性能和(he)操作方法。
3、不要帶圍巾或穿大衣(yi)之(zhi)類的衣(yi)服操作。
4、用正確的(de)方(fang)法進行工作,以便(bian)在發生故障時盡(jin)快停(ting)車和擺脫危險。
5、如果環(huan)境溫度低于0℃時,工作(zuo)前應先開(kai)機空運轉(zhuan)幾分鐘(zhong)。
操作中
1、裝、調試(對模、調整刀(dao)片(pian)間隙)或拆卸模具,必須由熟(shu)悉機器(qi)的人員按(an)照規定的規程進行。
2、機器在正常工作(zuo)時,切勿把手或身(shen)體的(de)一部分放在上(shang)下(xia)模(刀片)之間,以(yi)免發(fa)生(sheng)事故。
3、一切雜物(wu)及工具勿放(fang)在工作臺上,以免軋(ya)入模具或刀口而(er)造成事故。
4、由于(yu)本機器(qi)可多人(ren)操作,所以必須有(you)專人(ren)負責指揮生產。
5、一定要根據銅排(或鋁排)的厚度(du)選擇好剪切(qie)刀(dao)片和沖模的間隙及折(zhe)彎圓(yuan)角半(ban)徑。
6、在更換模具時一定要(yao)停機,以(yi)免發生危險。
7、在操作時,拿著工件(jian)等待滑塊下行時必須小心。
8、應(ying)定期(qi)檢查刀片和沖模刃口(kou)鋒(feng)利程度,如發現刃口(kou)變鈍,應(ying)及時修磨或(huo)更換。
9、保持油(you)(you)液清(qing)潔及油(you)(you)路(lu)暢通,每班給各(ge)單元運(yun)動部件(jian)加潤(run)滑油(you)(you)。
10、電氣與(yu)液壓元(yuan)件必(bi)須保證動(dong)作靈活與(yu)位置正(zheng)確,發(fa)現不正(zheng)常(chang)現象時必(bi)須立即停車(che)檢查。
操作后
操作完后,一定要(yao)按下列順(shun)序安全關機(ji):
(1)關斷(duan)各單元(yuan)工作按鈕。
(2)關(guan)斷操作(zuo)盤(pan)上的電源開關(guan)。
(3)關斷主(zhu)電路空氣開關。
(4)關斷(duan)車間電(dian)源開關。
應用領域
母線加工機的應用:
母線機是主要適用于高低壓開關柜、變壓器制造行業,用于加工各種規格的銅、鋁母線。只要在相應的加工(gong)單元上即可分別進行母線沖、剪、折加工(gong),生產效率高。
母線機使用方(fang)(fang)便(bian)、生產效(xiao)率明(ming)顯高(gao)于傳統(tong)母線加(jia)(jia)工(gong)設備。每(mei)個(ge)單元的(de)工(gong)作行程(cheng)均可(ke)方(fang)(fang)便(bian)的(de)調節、減少加(jia)(jia)工(gong)輔助時間,提高(gao)生產效(xiao)率。通過更(geng)換模(mo)具還可(ke)以(yi)實(shi)現(xian)多種加(jia)(jia)工(gong)功(gong)能(neng),如壓花(hua)、壓平、壓電纜接頭以(yi)及鈕麻花(hua)等。機器上裝(zhuang)有腳(jiao)輪(lun),通過調整四個(ge)支腳(jiao),可(ke)以(yi)很(hen)方(fang)(fang)便(bian)地移動。