【數控機(ji)床(chuang)操作(zuo)】數控機(ji)床(chuang)操作(zuo)方法是什(shen)么 數控機(ji)床(chuang)操作(zuo)注意事項

數控機床操作方法是什么

完整的數控車床加(jia)工主要由以下(xia)九個部(bu)分組成(cheng)：

開(kai)機(ji)→加工(gong)(gong)前檢(jian)查→裝夾工(gong)(gong)件(jian)(jian)→輸入(ru)→程序開(kai)始(shi)加工(gong)(gong)→加工(gong)(gong)完畢→檢(jian)查工(gong)(gong)件(jian)(jian)→卸(xie)載(zai)工(gong)(gong)件(jian)(jian)→清掃機(ji)床→關(guan)機(ji)。開(kai)機(ji)前應首先(xian)確認機(ji)床處于正常狀態；檢(jian)查有無潤滑油(you)以及是否有其它(ta)異常情況。

該圖片由注冊用戶"天行健"提供，版權聲明反饋

1.將(jiang)電源總(zong)開關扳到ON；

2.按下主操作盤上的NC系統(tong)電(dian)源ON開關；

3.系統啟動(dong)后，解(jie)除急停，按一下(xia)復位鍵（RESET），之后把模式(shi)選擇開(kai)關調到原(yuan)點復歸(gui)位置再(zai)按一下(xia)三軸原(yuan)點復歸(gui)鍵（A.REP）待XYZ三軸都歸(gui)零(ling)后開(kai)機完成。加工前檢(jian)(jian)查：機器(qi)接通電源后需認真檢(jian)(jian)查有(you)無各種異常情況：

1.確認沒(mei)有報(bao)警顯示；

2.確認氣(qi)壓系(xi)統壓力正常；

3.確(que)認集中潤(run)滑系(xi)統及所(suo)有其它系(xi)統運行正(zheng)常。

數控機床操作注意事項

1、裝夾工件

確認數控車床無任(ren)何異常(chang)情況之后(hou)認(ren)真清掃機(ji)臺裝(zhuang)(zhuang)甲部分(fen)準備裝(zhuang)(zhuang)甲工(gong)(gong)(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)(jian)，裝(zhuang)(zhuang)甲前應(ying)跟據所加工(gong)(gong)(gong)(gong)(gong)(gong)(gong)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)(jian)的(de)(de)(de)(de)(de)(de)形狀及(ji)加工(gong)(gong)(gong)(gong)(gong)(gong)(gong)方(fang)法確認(ren)裝(zhuang)(zhuang)甲方(fang)式(shi)(shi)；以及(ji)根據加工(gong)(gong)(gong)(gong)(gong)(gong)(gong)圖紙確認(ren)所加工(gong)(gong)(gong)(gong)(gong)(gong)(gong)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)(jian)的(de)(de)(de)(de)(de)(de)實際(ji)尺寸。上(shang)(shang)機(ji)后(hou)應(ying)首先用(yong)(yong)銼(cuo)刀或其(qi)它(ta)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)具去除工(gong)(gong)(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)(jian)上(shang)(shang)的(de)(de)(de)(de)(de)(de)毛刺；再(zai)找(zhao)(zhao)(zhao)到(dao)(dao)正確的(de)(de)(de)(de)(de)(de)較(jiao)表(biao)位把(ba)(ba)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)(jian)較(jiao)平；較(jiao)好(hao)(hao)(hao)表(biao)后(hou)應(ying)根據實際(ji)情況用(yong)(yong)分(fen)中(zhong)棒，刀具或者較(jiao)表(biao)找(zhao)(zhao)(zhao)到(dao)(dao)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)(jian)的(de)(de)(de)(de)(de)(de)中(zhong)心(xin)；再(zai)把(ba)(ba)中(zhong)心(xin)坐(zuo)(zuo)標(biao)(biao)(biao)(biao)(biao)數(shu)抄(chao)(chao)到(dao)(dao)機(ji)器(qi)的(de)(de)(de)(de)(de)(de)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)(jian)坐(zuo)(zuo)標(biao)(biao)(biao)(biao)(biao)系上(shang)(shang)。（分(fen)中(zhong)和把(ba)(ba)坐(zuo)(zuo)標(biao)(biao)(biao)(biao)(biao)數(shu)抄(chao)(chao)到(dao)(dao)機(ji)器(qi)上(shang)(shang)的(de)(de)(de)(de)(de)(de)步驟如下(xia)：首先把(ba)(ba)模(mo)式(shi)(shi)選(xuan)擇開(kai)關(guan)轉到(dao)(dao)MDI模(mo)式(shi)(shi)下(xia)；按(an)(an)(an)(an)(an)(an)(an)下(xia)軟(ruan)(ruan)鍵(jian)(jian)[PROG]輸入(ru)(ru)M3S500；按(an)(an)(an)(an)(an)(an)(an)下(xia)軟(ruan)(ruan)鍵(jian)(jian)[INSERT]讓機(ji)床(chuang)接(jie)受(shou)所輸入(ru)(ru)的(de)(de)(de)(de)(de)(de)程序(xu)(xu)再(zai)按(an)(an)(an)(an)(an)(an)(an)循(xun)環啟(qi)(qi)動按(an)(an)(an)(an)(an)(an)(an)鈕(niu)[CYCLESTARTC]啟(qi)(qi)動分(fen)中(zhong)棒；接(jie)著用(yong)(yong)手輪(lun)找(zhao)(zhao)(zhao)到(dao)(dao)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)(jian)中(zhong)心(xin)，找(zhao)(zhao)(zhao)到(dao)(dao)中(zhong)心(xin)后(hou)按(an)(an)(an)(an)(an)(an)(an)下(xia)軟(ruan)(ruan)鍵(jian)(jian)[OFS/SET]再(zai)按(an)(an)(an)(an)(an)(an)(an)下(xia)屏(ping)幕(mu)下(xia)方(fang)的(de)(de)(de)(de)(de)(de)選(xuan)擇按(an)(an)(an)(an)(an)(an)(an)鈕(niu)[工(gong)(gong)(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)(jian)系]找(zhao)(zhao)(zhao)到(dao)(dao)需(xu)(xu)要(yao)(yao)錄入(ru)(ru)的(de)(de)(de)(de)(de)(de)坐(zuo)(zuo)標(biao)(biao)(biao)(biao)(biao)系輸入(ru)(ru)X0再(zai)按(an)(an)(an)(an)(an)(an)(an)下(xia)屏(ping)幕(mu)下(xia)方(fang)的(de)(de)(de)(de)(de)(de)[測(ce)量]按(an)(an)(an)(an)(an)(an)(an)鈕(niu)寫入(ru)(ru)X軸(zhou)(zhou)坐(zuo)(zuo)標(biao)(biao)(biao)(biao)(biao)。再(zai)用(yong)(yong)同樣(yang)的(de)(de)(de)(de)(de)(de)方(fang)法寫入(ru)(ru)Y軸(zhou)(zhou)坐(zuo)(zuo)標(biao)(biao)(biao)(biao)(biao)。至此把(ba)(ba)中(zhong)心(xin)坐(zuo)(zuo)標(biao)(biao)(biao)(biao)(biao)數(shu)抄(chao)(chao)到(dao)(dao)機(ji)器(qi)的(de)(de)(de)(de)(de)(de)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)(jian)坐(zuo)(zuo)標(biao)(biao)(biao)(biao)(biao)系上(shang)(shang)這一(yi)步完成。）中(zhong)心(xin)數(shu)抄(chao)(chao)好(hao)(hao)(hao)后(hou)還需(xu)(xu)要(yao)(yao)抄(chao)(chao)Z軸(zhou)(zhou)坐(zuo)(zuo)標(biao)(biao)(biao)(biao)(biao)數(shu)，工(gong)(gong)(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)(jian)一(yi)般取(qu)對頂(ding)為(wei)零(ling)對好(hao)(hao)(hao)刀后(hou)只要(yao)(yao)把(ba)(ba)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)(jian)頂(ding)面的(de)(de)(de)(de)(de)(de)數(shu)抄(chao)(chao)到(dao)(dao)機(ji)床(chuang)坐(zuo)(zuo)標(biao)(biao)(biao)(biao)(biao)的(de)(de)(de)(de)(de)(de)Z軸(zhou)(zhou)數(shu)一(yi)欄(lan)就可(ke)以了。輸入(ru)(ru)程序(xu)(xu)開(kai)始加工(gong)(gong)(gong)(gong)(gong)(gong)(gong)：以用(yong)(yong)存儲(chu)(chu)(chu)卡(ka)進行DNC加工(gong)(gong)(gong)(gong)(gong)(gong)(gong)為(wei)例，首先將加工(gong)(gong)(gong)(gong)(gong)(gong)(gong)程序(xu)(xu)拷(kao)貝到(dao)(dao)存儲(chu)(chu)(chu)卡(ka)里（可(ke)一(yi)次拷(kao)貝多個程序(xu)(xu)）把(ba)(ba)模(mo)式(shi)(shi)選(xuan)擇開(kai)關(guan)調到(dao)(dao)DNC再(zai)按(an)(an)(an)(an)(an)(an)(an)下(xia)軟(ruan)(ruan)鍵(jian)(jian)PROG接(jie)著按(an)(an)(an)(an)(an)(an)(an)右軟(ruan)(ruan)鍵(jian)(jian)[＞]兩次，按(an)(an)(an)(an)(an)(an)(an)下(xia)DNC-CD顯(xian)示(shi)存儲(chu)(chu)(chu)卡(ka)里面的(de)(de)(de)(de)(de)(de)程序(xu)(xu)。找(zhao)(zhao)(zhao)到(dao)(dao)需(xu)(xu)要(yao)(yao)加工(gong)(gong)(gong)(gong)(gong)(gong)(gong)的(de)(de)(de)(de)(de)(de)程序(xu)(xu)，按(an)(an)(an)(an)(an)(an)(an)下(xia)相應(ying)的(de)(de)(de)(de)(de)(de)序(xu)(xu)號再(zai)按(an)(an)(an)(an)(an)(an)(an)軟(ruan)(ruan)鍵(jian)(jian)DNC-ST。按(an)(an)(an)(an)(an)(an)(an)YCLESTARTC（循(xun)環啟(qi)(qi)動按(an)(an)(an)(an)(an)(an)(an)鈕(niu)）就開(kai)始加工(gong)(gong)(gong)(gong)(gong)(gong)(gong)了。

2、加工完畢

所(suo)輸入的(de)(de)程序(xu)加(jia)工(gong)(gong)(gong)完(wan)(wan)成(cheng)之(zhi)后(hou)(hou)機(ji)床(chuang)Z軸會抬高(gao)到(dao)一(yi)定的(de)(de)高(gao)度同時機(ji)床(chuang)主軸（Z軸）會停止轉動(dong)機(ji)床(chuang)各軸停止運行(xing)，當(dang)(dang)一(yi)個程序(xu)加(jia)工(gong)(gong)(gong)完(wan)(wan)成(cheng)之(zhi)后(hou)(hou)：要(yao)認(ren)真檢(jian)(jian)查程序(xu)所(suo)加(jia)工(gong)(gong)(gong)的(de)(de)地方(fang)有(you)無(wu)過切漏(lou)切彈刀以(yi)及(ji)光得太粗等情(qing)況。當(dang)(dang)編(bian)程員給出的(de)(de)所(suo)有(you)程序(xu)都加(jia)工(gong)(gong)(gong)完(wan)(wan)成(cheng)之(zhi)后(hou)(hou)則(ze)代表工(gong)(gong)(gong)件(jian)(jian)(jian)加(jia)工(gong)(gong)(gong)完(wan)(wan)成(cheng)，檢(jian)(jian)查工(gong)(gong)(gong)件(jian)(jian)(jian)：工(gong)(gong)(gong)件(jian)(jian)(jian)加(jia)工(gong)(gong)(gong)完(wan)(wan)成(cheng)之(zhi)后(hou)(hou)應整體性(xing)的(de)(de)檢(jian)(jian)查所(suo)加(jia)工(gong)(gong)(gong)的(de)(de)工(gong)(gong)(gong)件(jian)(jian)(jian)外觀、工(gong)(gong)(gong)件(jian)(jian)(jian)尺寸以(yi)及(ji)其它方(fang)面有(you)無(wu)達到(dao)加(jia)工(gong)(gong)(gong)要(yao)求。一(yi)切確認(ren)無(wu)誤后(hou)(hou)則(ze)可以(yi)下機(ji)。卸(xie)載工(gong)(gong)(gong)件(jian)(jian)(jian)：確認(ren)加(jia)工(gong)(gong)(gong)完(wan)(wan)成(cheng)就可以(yi)卸(xie)載工(gong)(gong)(gong)件(jian)(jian)(jian)，當(dang)(dang)一(yi)個工(gong)(gong)(gong)件(jian)(jian)(jian)加(jia)工(gong)(gong)(gong)完(wan)(wan)成(cheng)后(hou)(hou)就已(yi)經是成(cheng)品(pin)或半成(cheng)品(pin)而不(bu)能再有(you)碰凹(ao)刮(gua)花等痕跡。所(suo)以(yi)針對不(bu)同的(de)(de)工(gong)(gong)(gong)件(jian)(jian)(jian)要(yao)靈活(huo)的(de)(de)運用不(bu)同的(de)(de)方(fang)法(fa)。要(yao)做到(dao)輕拿輕放，安全合理。確保人身和工(gong)(gong)(gong)件(jian)(jian)(jian)的(de)(de)安全。

3、清掃機床

當機臺上有較多鐵屑以及其它雜物時就需要清掃數控機床。清掃(sao)機(ji)(ji)(ji)(ji)(ji)床(chuang)(chuang)時應用掃(sao)把或木(mu)棒等(deng)軟材料來清理(li)殘(can)存在機(ji)(ji)(ji)(ji)(ji)床(chuang)(chuang)內的(de)雜(za)物(wu)而不要用鐵棒或風槍(qiang)等(deng)工(gong)具(ju)清掃(sao)機(ji)(ji)(ji)(ji)(ji)臺。以(yi)免出現碰傷機(ji)(ji)(ji)(ji)(ji)床(chuang)(chuang)加(jia)工(gong)部分和把碎鐵屑吹進機(ji)(ji)(ji)(ji)(ji)床(chuang)(chuang)導軌影響加(jia)工(gong)精度。關(guan)(guan)(guan)機(ji)(ji)(ji)(ji)(ji)：當工(gong)件加(jia)工(gong)完(wan)成機(ji)(ji)(ji)(ji)(ji)床(chuang)(chuang)清掃(sao)完(wan)畢后可以(yi)關(guan)(guan)(guan)機(ji)(ji)(ji)(ji)(ji)時方可關(guan)(guan)(guan)機(ji)(ji)(ji)(ji)(ji)。如(ru)遇(yu)特殊情況(kuang)（如(ru)打雷等(deng)）也(ye)應該關(guan)(guan)(guan)閉(bi)機(ji)(ji)(ji)(ji)(ji)床(chuang)(chuang)。關(guan)(guan)(guan)機(ji)(ji)(ji)(ji)(ji)時應先把X.Y.Z三軸(zhou)(zhou)移動到中間(jian)位置，坐標軸(zhou)(zhou)，主(zhu)軸(zhou)(zhou)等(deng)應停止運行；然后按下急停開關(guan)(guan)(guan)，再按下主(zhu)操作盤上的(de)NC系統電源OFF開關(guan)(guan)(guan)；接著將電氣控制柜的(de)電源開關(guan)(guan)(guan)扳到OFF。把穩(wen)壓器(qi)開關(guan)(guan)(guan)關(guan)(guan)(guan)掉。關(guan)(guan)(guan)好機(ji)(ji)(ji)(ji)(ji)床(chuang)(chuang)上各防護(hu)門。至(zhi)此關(guan)(guan)(guan)機(ji)(ji)(ji)(ji)(ji)完(wan)成。