【數(shu)控機床(chuang)(chuang)操(cao)作】數(shu)控機床(chuang)(chuang)操(cao)作方法是什么(me) 數(shu)控機床(chuang)(chuang)操(cao)作注意事項

數控機床操作方法是什么

完整的數控車床加工主(zhu)要由以下九個部分組成：

開機(ji)(ji)→加(jia)(jia)工(gong)前檢(jian)查→裝夾工(gong)件(jian)→輸入(ru)→程(cheng)序開始加(jia)(jia)工(gong)→加(jia)(jia)工(gong)完畢(bi)→檢(jian)查工(gong)件(jian)→卸載工(gong)件(jian)→清掃機(ji)(ji)床→關機(ji)(ji)。開機(ji)(ji)前應(ying)首先確認機(ji)(ji)床處(chu)于正常狀態(tai)；檢(jian)查有無潤滑油(you)以及是(shi)否有其它異(yi)常情況。

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1.將電源總開關扳到ON；

2.按下主操作盤(pan)上的NC系統電源(yuan)ON開關；

3.系統(tong)啟動后(hou)，解除急停，按一(yi)下復位(wei)鍵(jian)（RESET），之后(hou)把模式選擇(ze)開關調到原點(dian)復歸(gui)位(wei)置再按一(yi)下三軸原點(dian)復歸(gui)鍵(jian)（A.REP）待XYZ三軸都歸(gui)零后(hou)開機完成。加(jia)工前檢查：機器接通電源后(hou)需認真檢查有無(wu)各種異常(chang)情況：

1.確(que)認沒(mei)有報警顯示；

2.確(que)認(ren)氣壓(ya)系統壓(ya)力正常；

3.確認集中潤滑系統及所(suo)有(you)其它系統運行正常。

數控機床操作注意事項

1、裝夾工件

確認數控車床無任何異常情況(kuang)(kuang)之(zhi)后(hou)認(ren)真清掃機(ji)臺裝(zhuang)甲(jia)部(bu)分(fen)準(zhun)備裝(zhuang)甲(jia)工(gong)(gong)(gong)(gong)件(jian)(jian)，裝(zhuang)甲(jia)前應(ying)(ying)跟(gen)據所(suo)加(jia)工(gong)(gong)(gong)(gong)工(gong)(gong)(gong)(gong)件(jian)(jian)的(de)(de)(de)(de)(de)(de)形狀及加(jia)工(gong)(gong)(gong)(gong)方(fang)法確認(ren)裝(zhuang)甲(jia)方(fang)式(shi)；以(yi)(yi)及根(gen)據加(jia)工(gong)(gong)(gong)(gong)圖紙(zhi)確認(ren)所(suo)加(jia)工(gong)(gong)(gong)(gong)工(gong)(gong)(gong)(gong)件(jian)(jian)的(de)(de)(de)(de)(de)(de)實際尺(chi)寸。上(shang)機(ji)后(hou)應(ying)(ying)首先用銼刀(dao)或(huo)其它工(gong)(gong)(gong)(gong)具去除工(gong)(gong)(gong)(gong)件(jian)(jian)上(shang)的(de)(de)(de)(de)(de)(de)毛(mao)刺(ci)；再(zai)找到(dao)正確的(de)(de)(de)(de)(de)(de)較(jiao)(jiao)(jiao)表(biao)位把(ba)(ba)(ba)工(gong)(gong)(gong)(gong)件(jian)(jian)較(jiao)(jiao)(jiao)平；較(jiao)(jiao)(jiao)好表(biao)后(hou)應(ying)(ying)根(gen)據實際情況(kuang)(kuang)用分(fen)中(zhong)(zhong)棒，刀(dao)具或(huo)者(zhe)較(jiao)(jiao)(jiao)表(biao)找到(dao)工(gong)(gong)(gong)(gong)件(jian)(jian)的(de)(de)(de)(de)(de)(de)中(zhong)(zhong)心(xin)；再(zai)把(ba)(ba)(ba)中(zhong)(zhong)心(xin)坐(zuo)(zuo)標(biao)(biao)數(shu)抄(chao)(chao)(chao)到(dao)機(ji)器的(de)(de)(de)(de)(de)(de)工(gong)(gong)(gong)(gong)件(jian)(jian)坐(zuo)(zuo)標(biao)(biao)系上(shang)。（分(fen)中(zhong)(zhong)和把(ba)(ba)(ba)坐(zuo)(zuo)標(biao)(biao)數(shu)抄(chao)(chao)(chao)到(dao)機(ji)器上(shang)的(de)(de)(de)(de)(de)(de)步驟(zou)如下(xia)(xia)(xia)(xia)(xia)(xia)：首先把(ba)(ba)(ba)模式(shi)選擇(ze)開關轉到(dao)MDI模式(shi)下(xia)(xia)(xia)(xia)(xia)(xia)；按(an)下(xia)(xia)(xia)(xia)(xia)(xia)軟(ruan)(ruan)鍵(jian)[PROG]輸(shu)入(ru)(ru)(ru)M3S500；按(an)下(xia)(xia)(xia)(xia)(xia)(xia)軟(ruan)(ruan)鍵(jian)[INSERT]讓(rang)機(ji)床接(jie)受(shou)所(suo)輸(shu)入(ru)(ru)(ru)的(de)(de)(de)(de)(de)(de)程序(xu)再(zai)按(an)循(xun)環(huan)啟(qi)(qi)動按(an)鈕(niu)(niu)[CYCLESTARTC]啟(qi)(qi)動分(fen)中(zhong)(zhong)棒；接(jie)著(zhu)(zhu)用手輪找到(dao)工(gong)(gong)(gong)(gong)件(jian)(jian)中(zhong)(zhong)心(xin)，找到(dao)中(zhong)(zhong)心(xin)后(hou)按(an)下(xia)(xia)(xia)(xia)(xia)(xia)軟(ruan)(ruan)鍵(jian)[OFS/SET]再(zai)按(an)下(xia)(xia)(xia)(xia)(xia)(xia)屏幕下(xia)(xia)(xia)(xia)(xia)(xia)方(fang)的(de)(de)(de)(de)(de)(de)選擇(ze)按(an)鈕(niu)(niu)[工(gong)(gong)(gong)(gong)件(jian)(jian)系]找到(dao)需(xu)(xu)要錄(lu)入(ru)(ru)(ru)的(de)(de)(de)(de)(de)(de)坐(zuo)(zuo)標(biao)(biao)系輸(shu)入(ru)(ru)(ru)X0再(zai)按(an)下(xia)(xia)(xia)(xia)(xia)(xia)屏幕下(xia)(xia)(xia)(xia)(xia)(xia)方(fang)的(de)(de)(de)(de)(de)(de)[測量]按(an)鈕(niu)(niu)寫(xie)入(ru)(ru)(ru)X軸坐(zuo)(zuo)標(biao)(biao)。再(zai)用同樣的(de)(de)(de)(de)(de)(de)方(fang)法寫(xie)入(ru)(ru)(ru)Y軸坐(zuo)(zuo)標(biao)(biao)。至此把(ba)(ba)(ba)中(zhong)(zhong)心(xin)坐(zuo)(zuo)標(biao)(biao)數(shu)抄(chao)(chao)(chao)到(dao)機(ji)器的(de)(de)(de)(de)(de)(de)工(gong)(gong)(gong)(gong)件(jian)(jian)坐(zuo)(zuo)標(biao)(biao)系上(shang)這一步完(wan)成。）中(zhong)(zhong)心(xin)數(shu)抄(chao)(chao)(chao)好后(hou)還需(xu)(xu)要抄(chao)(chao)(chao)Z軸坐(zuo)(zuo)標(biao)(biao)數(shu)，工(gong)(gong)(gong)(gong)件(jian)(jian)一般取對頂為(wei)零對好刀(dao)后(hou)只(zhi)要把(ba)(ba)(ba)工(gong)(gong)(gong)(gong)件(jian)(jian)頂面的(de)(de)(de)(de)(de)(de)數(shu)抄(chao)(chao)(chao)到(dao)機(ji)床坐(zuo)(zuo)標(biao)(biao)的(de)(de)(de)(de)(de)(de)Z軸數(shu)一欄就(jiu)可(ke)以(yi)(yi)了(le)。輸(shu)入(ru)(ru)(ru)程序(xu)開始加(jia)工(gong)(gong)(gong)(gong)：以(yi)(yi)用存儲(chu)(chu)卡進(jin)行DNC加(jia)工(gong)(gong)(gong)(gong)為(wei)例，首先將加(jia)工(gong)(gong)(gong)(gong)程序(xu)拷貝到(dao)存儲(chu)(chu)卡里（可(ke)一次拷貝多個程序(xu)）把(ba)(ba)(ba)模式(shi)選擇(ze)開關調到(dao)DNC再(zai)按(an)下(xia)(xia)(xia)(xia)(xia)(xia)軟(ruan)(ruan)鍵(jian)PROG接(jie)著(zhu)(zhu)按(an)右軟(ruan)(ruan)鍵(jian)[＞]兩次，按(an)下(xia)(xia)(xia)(xia)(xia)(xia)DNC-CD顯示存儲(chu)(chu)卡里面的(de)(de)(de)(de)(de)(de)程序(xu)。找到(dao)需(xu)(xu)要加(jia)工(gong)(gong)(gong)(gong)的(de)(de)(de)(de)(de)(de)程序(xu)，按(an)下(xia)(xia)(xia)(xia)(xia)(xia)相應(ying)(ying)的(de)(de)(de)(de)(de)(de)序(xu)號(hao)再(zai)按(an)軟(ruan)(ruan)鍵(jian)DNC-ST。按(an)YCLESTARTC（循(xun)環(huan)啟(qi)(qi)動按(an)鈕(niu)(niu)）就(jiu)開始加(jia)工(gong)(gong)(gong)(gong)了(le)。

2、加工完畢

所(suo)輸入的(de)程(cheng)序(xu)(xu)加(jia)工(gong)(gong)(gong)(gong)(gong)完(wan)(wan)(wan)(wan)成(cheng)之后(hou)(hou)機床(chuang)(chuang)Z軸(zhou)會抬高到(dao)(dao)一(yi)定的(de)高度同時(shi)機床(chuang)(chuang)主軸(zhou)（Z軸(zhou)）會停(ting)止(zhi)轉動(dong)機床(chuang)(chuang)各軸(zhou)停(ting)止(zhi)運行，當一(yi)個(ge)程(cheng)序(xu)(xu)加(jia)工(gong)(gong)(gong)(gong)(gong)完(wan)(wan)(wan)(wan)成(cheng)之后(hou)(hou)：要(yao)(yao)認(ren)(ren)真檢查(cha)程(cheng)序(xu)(xu)所(suo)加(jia)工(gong)(gong)(gong)(gong)(gong)的(de)地方(fang)有(you)無(wu)過切漏切彈刀以(yi)及光得太粗等(deng)情況(kuang)。當編程(cheng)員給出(chu)的(de)所(suo)有(you)程(cheng)序(xu)(xu)都加(jia)工(gong)(gong)(gong)(gong)(gong)完(wan)(wan)(wan)(wan)成(cheng)之后(hou)(hou)則代表工(gong)(gong)(gong)(gong)(gong)件加(jia)工(gong)(gong)(gong)(gong)(gong)完(wan)(wan)(wan)(wan)成(cheng)，檢查(cha)工(gong)(gong)(gong)(gong)(gong)件：工(gong)(gong)(gong)(gong)(gong)件加(jia)工(gong)(gong)(gong)(gong)(gong)完(wan)(wan)(wan)(wan)成(cheng)之后(hou)(hou)應整(zheng)體性的(de)檢查(cha)所(suo)加(jia)工(gong)(gong)(gong)(gong)(gong)的(de)工(gong)(gong)(gong)(gong)(gong)件外觀(guan)、工(gong)(gong)(gong)(gong)(gong)件尺寸以(yi)及其它方(fang)面有(you)無(wu)達到(dao)(dao)加(jia)工(gong)(gong)(gong)(gong)(gong)要(yao)(yao)求。一(yi)切確認(ren)(ren)無(wu)誤后(hou)(hou)則可以(yi)下(xia)機。卸(xie)載(zai)工(gong)(gong)(gong)(gong)(gong)件：確認(ren)(ren)加(jia)工(gong)(gong)(gong)(gong)(gong)完(wan)(wan)(wan)(wan)成(cheng)就可以(yi)卸(xie)載(zai)工(gong)(gong)(gong)(gong)(gong)件，當一(yi)個(ge)工(gong)(gong)(gong)(gong)(gong)件加(jia)工(gong)(gong)(gong)(gong)(gong)完(wan)(wan)(wan)(wan)成(cheng)后(hou)(hou)就已(yi)經是成(cheng)品(pin)(pin)或半成(cheng)品(pin)(pin)而不能再有(you)碰凹刮花等(deng)痕跡。所(suo)以(yi)針對不同的(de)工(gong)(gong)(gong)(gong)(gong)件要(yao)(yao)靈活(huo)的(de)運用(yong)不同的(de)方(fang)法。要(yao)(yao)做(zuo)到(dao)(dao)輕拿輕放，安(an)全合理。確保人身和(he)工(gong)(gong)(gong)(gong)(gong)件的(de)安(an)全。

3、清掃機床

當機臺上有較多鐵屑以及其它雜物時就需要清掃數控機床。清掃機(ji)(ji)床(chuang)時應(ying)用掃把(ba)或木棒等軟(ruan)材料(liao)來清理殘存在機(ji)(ji)床(chuang)內的(de)雜物而不(bu)要用鐵(tie)棒或風槍等工(gong)(gong)具(ju)清掃機(ji)(ji)臺。以免出現碰傷(shang)機(ji)(ji)床(chuang)加(jia)(jia)工(gong)(gong)部分和把(ba)碎鐵(tie)屑吹進機(ji)(ji)床(chuang)導軌(gui)影響加(jia)(jia)工(gong)(gong)精度。關(guan)機(ji)(ji)：當工(gong)(gong)件加(jia)(jia)工(gong)(gong)完(wan)成(cheng)機(ji)(ji)床(chuang)清掃完(wan)畢后(hou)可以關(guan)機(ji)(ji)時方可關(guan)機(ji)(ji)。如遇特殊情況（如打雷(lei)等）也應(ying)該(gai)關(guan)閉(bi)機(ji)(ji)床(chuang)。關(guan)機(ji)(ji)時應(ying)先(xian)把(ba)X.Y.Z三軸移動到(dao)中(zhong)間位置，坐標軸，主(zhu)軸等應(ying)停止運行；然(ran)后(hou)按(an)下(xia)急(ji)停開關(guan)，再按(an)下(xia)主(zhu)操作盤上(shang)的(de)NC系統電(dian)源OFF開關(guan)；接(jie)著將(jiang)電(dian)氣控制(zhi)柜的(de)電(dian)源開關(guan)扳到(dao)OFF。把(ba)穩壓器開關(guan)關(guan)掉(diao)。關(guan)好機(ji)(ji)床(chuang)上(shang)各防護門。至此(ci)關(guan)機(ji)(ji)完(wan)成(cheng)。