2022年(nian)5月23日，國內首條測井裝備全流程智能化(hua)加工生產(chan)線投產(chan)。
在中油(you)測(ce)井(jing)西安產(chan)業化(hua)工(gong)(gong)房內筆者看到，隨著生產(chan)調度員按下發(fa)送生產(chan)訂單的(de)(de)回車鍵(jian)，程序自動分(fen)析，智(zhi)(zhi)能分(fen)配合(he)適的(de)(de)加工(gong)(gong)原料并(bing)定位，生產(chan)指令(ling)直達測(ce)井(jing)裝(zhuang)備智(zhi)(zhi)能化(hua)加工(gong)(gong)線，機械(xie)臂輕松靈活地從原料庫(ku)中夾起長達2.3米(mi)、直徑130毫米(mi)、重達200千克的(de)(de)測(ce)井(jing)儀(yi)器重型部(bu)件原料并(bing)送入數控(kong)加工(gong)(gong)設備。經(jing)過2個小時(shi)的(de)(de)整體削切(qie)、內腔銑(xian)磨，一件精度控(kong)制在0.05微米(mi)的(de)(de)整裝(zhuang)巖性密度儀(yi)器下外(wai)殼體下線并(bing)被(bei)自動送回庫(ku)位。
這(zhe)條生產線全部采(cai)用智能(neng)化(hua)設備(bei)，全流程(cheng)(cheng)實現無人(ren)化(hua)生產，在大幅降(jiang)低勞(lao)動(dong)強度的同(tong)時(shi)，有效(xiao)提(ti)高了加工質量與(yu)效(xiao)率。這(zhe)也是(shi)國內石油行業第一條全流程(cheng)(cheng)少人(ren)值(zhi)守的測(ce)井裝備(bei)智能(neng)化(hua)加工生產線。
2020年起，中油測井(jing)致力于測井(jing)裝(zhuang)備自(zi)動(dong)(dong)(dong)化(hua)(hua)(hua)(hua)(hua)加(jia)工(gong)技(ji)術研(yan)究，先后攻克多項工(gong)藝技(ji)術難題，建成(cheng)“高(gao)精度、高(gao)效(xiao)率、全(quan)流(liu)程(cheng)、全(quan)數(shu)字(zi)化(hua)(hua)(hua)(hua)(hua)”的(de)第一(yi)(yi)條(tiao)自(zi)動(dong)(dong)(dong)化(hua)(hua)(hua)(hua)(hua)加(jia)工(gong)生(sheng)產(chan)(chan)(chan)線(xian)(xian)。在(zai)穩步(bu)跨(kua)出(chu)自(zi)動(dong)(dong)(dong)化(hua)(hua)(hua)(hua)(hua)的(de)第一(yi)(yi)步(bu)后，中油測井(jing)于2022年進一(yi)(yi)步(bu)深化(hua)(hua)(hua)(hua)(hua)自(zi)動(dong)(dong)(dong)化(hua)(hua)(hua)(hua)(hua)生(sheng)產(chan)(chan)(chan)線(xian)(xian)集成(cheng)優化(hua)(hua)(hua)(hua)(hua)、生(sheng)產(chan)(chan)(chan)線(xian)(xian)數(shu)字(zi)雙胞胎(tai)仿真、數(shu)字(zi)化(hua)(hua)(hua)(hua)(hua)自(zi)動(dong)(dong)(dong)化(hua)(hua)(hua)(hua)(hua)數(shu)據鏈(lian)集成(cheng)等多項新的(de)技(ji)術工(gong)藝升(sheng)級(ji)與應用(yong)，實現了儀(yi)器(qi)零件排(pai)產(chan)(chan)(chan)、儲存(cun)、運轉、加(jia)工(gong)、檢測的(de)全(quan)流(liu)程(cheng)自(zi)動(dong)(dong)(dong)化(hua)(hua)(hua)(hua)(hua)制造，并形成(cheng)“一(yi)(yi)體兩線(xian)(xian)三化(hua)(hua)(hua)(hua)(hua)”的(de)特色技(ji)術。“一(yi)(yi)體兩線(xian)(xian)三化(hua)(hua)(hua)(hua)(hua)”，即(ji)能夠采用(yong)1套軟件系統“一(yi)(yi)體”調度，“兩條(tiao)生(sheng)產(chan)(chan)(chan)線(xian)(xian)”少(shao)人值守(shou)自(zi)動(dong)(dong)(dong)化(hua)(hua)(hua)(hua)(hua)加(jia)工(gong)，體現出(chu)全(quan)過程(cheng)數(shu)字(zi)化(hua)(hua)(hua)(hua)(hua)、全(quan)工(gong)序自(zi)動(dong)(dong)(dong)化(hua)(hua)(hua)(hua)(hua)、主排(pai)產(chan)(chan)(chan)智能化(hua)(hua)(hua)(hua)(hua)的(de)“三化(hua)(hua)(hua)(hua)(hua)”特點，提高(gao)生(sheng)產(chan)(chan)(chan)效(xiao)率2.5倍，加(jia)工(gong)品(pin)類覆蓋了從電纜裝(zhuang)備的(de)小型、高(gao)精度結構(gou)件到隨(sui)鉆裝(zhuang)備的(de)重型、復雜空(kong)間結構(gou)件。
截至5月27日，已具備39種(zhong)儀器(qi)、289種(zhong)零(ling)件的自動化加工能(neng)力。
