2022年(nian)5月23日，國(guo)內首(shou)條測(ce)井(jing)裝備(bei)全流程智能化加工(gong)生產線投產。

在(zai)中油測(ce)井(jing)西安產業化(hua)工(gong)房內(nei)筆(bi)者看到，隨著生(sheng)產調度員按(an)下(xia)發送生(sheng)產訂單的(de)回(hui)車鍵，程(cheng)序自動分析，智(zhi)(zhi)能分配合(he)適的(de)加工(gong)原(yuan)料并定(ding)位(wei)，生(sheng)產指令直達測(ce)井(jing)裝備智(zhi)(zhi)能化(hua)加工(gong)線，機(ji)械(xie)臂輕松靈活(huo)地從(cong)原(yuan)料庫(ku)中夾起(qi)長達2.3米、直徑130毫米、重(zhong)達200千克的(de)測(ce)井(jing)儀器(qi)重(zhong)型部件(jian)原(yuan)料并送入數控(kong)加工(gong)設備。經過2個小時的(de)整體削(xue)切、內(nei)腔銑磨，一件(jian)精(jing)度控(kong)制在(zai)0.05微米的(de)整裝巖性密度儀器(qi)下(xia)外殼(ke)體下(xia)線并被自動送回(hui)庫(ku)位(wei)。

這(zhe)條(tiao)生(sheng)產線(xian)全(quan)部采(cai)用(yong)智能化設備，全(quan)流程實現無(wu)人化生(sheng)產，在大幅降低勞(lao)動強度的同時，有效(xiao)提高了(le)加(jia)工(gong)質(zhi)量與效(xiao)率。這(zhe)也(ye)是國(guo)內石油行業第一條(tiao)全(quan)流程少(shao)人值(zhi)守(shou)的測井裝備智能化加(jia)工(gong)生(sheng)產線(xian)。

2020年(nian)起，中油測井(jing)致力(li)于(yu)測井(jing)裝(zhuang)備(bei)自(zi)動(dong)(dong)化(hua)(hua)(hua)(hua)加(jia)工(gong)(gong)技術研究，先后(hou)攻克多項(xiang)工(gong)(gong)藝技術難題，建成“高(gao)(gao)精(jing)度(du)(du)、高(gao)(gao)效(xiao)率(lv)、全流(liu)程(cheng)(cheng)、全數(shu)字化(hua)(hua)(hua)(hua)”的(de)第一(yi)條(tiao)自(zi)動(dong)(dong)化(hua)(hua)(hua)(hua)加(jia)工(gong)(gong)生(sheng)產(chan)(chan)線(xian)(xian)(xian)(xian)。在穩步跨出自(zi)動(dong)(dong)化(hua)(hua)(hua)(hua)的(de)第一(yi)步后(hou)，中油測井(jing)于(yu)2022年(nian)進一(yi)步深(shen)化(hua)(hua)(hua)(hua)自(zi)動(dong)(dong)化(hua)(hua)(hua)(hua)生(sheng)產(chan)(chan)線(xian)(xian)(xian)(xian)集成優化(hua)(hua)(hua)(hua)、生(sheng)產(chan)(chan)線(xian)(xian)(xian)(xian)數(shu)字雙胞胎仿(fang)真、數(shu)字化(hua)(hua)(hua)(hua)自(zi)動(dong)(dong)化(hua)(hua)(hua)(hua)數(shu)據鏈集成等多項(xiang)新的(de)技術工(gong)(gong)藝升(sheng)級與(yu)應用(yong)，實現了儀器(qi)零件排產(chan)(chan)、儲存、運轉、加(jia)工(gong)(gong)、檢測的(de)全流(liu)程(cheng)(cheng)自(zi)動(dong)(dong)化(hua)(hua)(hua)(hua)制造，并形成“一(yi)體(ti)(ti)兩線(xian)(xian)(xian)(xian)三化(hua)(hua)(hua)(hua)”的(de)特色技術。“一(yi)體(ti)(ti)兩線(xian)(xian)(xian)(xian)三化(hua)(hua)(hua)(hua)”，即能夠采用(yong)1套軟件系統“一(yi)體(ti)(ti)”調度(du)(du)，“兩條(tiao)生(sheng)產(chan)(chan)線(xian)(xian)(xian)(xian)”少(shao)人值守(shou)自(zi)動(dong)(dong)化(hua)(hua)(hua)(hua)加(jia)工(gong)(gong)，體(ti)(ti)現出全過程(cheng)(cheng)數(shu)字化(hua)(hua)(hua)(hua)、全工(gong)(gong)序自(zi)動(dong)(dong)化(hua)(hua)(hua)(hua)、主排產(chan)(chan)智能化(hua)(hua)(hua)(hua)的(de)“三化(hua)(hua)(hua)(hua)”特點，提高(gao)(gao)生(sheng)產(chan)(chan)效(xiao)率(lv)2.5倍(bei)，加(jia)工(gong)(gong)品類覆蓋(gai)了從電纜裝(zhuang)備(bei)的(de)小型、高(gao)(gao)精(jing)度(du)(du)結構件到隨鉆裝(zhuang)備(bei)的(de)重型、復雜空間結構件。

截至5月27日(ri)，已具備(bei)39種儀器、289種零件(jian)的(de)自動化加工能力。