一、充電時電源指示燈亮,充電指示燈橙色
首先請檢查一(yi)下(xia)(xia)充(chong)(chong)電(dian)(dian)(dian)(dian)器輸(shu)出(chu)(chu)插(cha)頭(tou)與電(dian)(dian)(dian)(dian)池(chi)盒的(de)充(chong)(chong)電(dian)(dian)(dian)(dian)插(cha)頭(tou)有沒(mei)有插(cha)緊(jin)。如確定沒(mei)有問(wen)題(ti),可檢查一(yi)下(xia)(xia)電(dian)(dian)(dian)(dian)池(chi)盒上(shang)面的(de)保險絲管是(shi)否(fou)開(kai)路(lu)或保險絲座有松動接觸不(bu)(bu)良(liang)現(xian)象。另(ling)外,有的(de)車型要把電(dian)(dian)(dian)(dian)池(chi)鎖打(da)開(kai)后才能(neng)充(chong)(chong)電(dian)(dian)(dian)(dian)。如果以上(shang)故障均排(pai)除,考慮一(yi)下(xia)(xia)充(chong)(chong)電(dian)(dian)(dian)(dian)器輸(shu)出(chu)(chu)線(xian)是(shi)否(fou)開(kai)路(lu),可用(yong)萬用(yong)表電(dian)(dian)(dian)(dian)壓擋(200V擋)測(ce)量一(yi)下(xia)(xia)充(chong)(chong)電(dian)(dian)(dian)(dian)器的(de)空載(zai)輸(shu)出(chu)(chu)電(dian)(dian)(dian)(dian)壓,應為41-44V(配36V電(dian)(dian)(dian)(dian)池(chi)因充(chong)(chong)電(dian)(dian)(dian)(dian)器不(bu)(bu)同有所不(bu)(bu)同),如沒(mei)有的(de)話,可能(neng)是(shi)充(chong)(chong)電(dian)(dian)(dian)(dian)器輸(shu)出(chu)(chu)線(xian)開(kai)路(lu),并將充(chong)(chong)電(dian)(dian)(dian)(dian)器打(da)開(kai),換一(yi)根輸(shu)出(chu)(chu)線(xian),即可排(pai)除故障。注意:在更換充(chong)(chong)電(dian)(dian)(dian)(dian)器輸(shu)出(chu)(chu)線(xian)時,一(yi)定要注意原機(ji)的(de)正(zheng)負(fu)極不(bu)(bu)要接反。
二、電源指示燈不亮,充電指示燈也不亮
檢(jian)查(cha)充電(dian)器(qi)輸入(ru)電(dian)源(yuan)(yuan)插(cha)頭與市電(dian)有(you)(you)(you)(you)沒(mei)有(you)(you)(you)(you)連接好(hao),可(ke)將(jiang)(jiang)充電(dian)器(qi)輸入(ru)插(cha)頭插(cha)至正常的電(dian)源(yuan)(yuan)插(cha)座中試一(yi)(yi)(yi)下,如(ru)情(qing)況(kuang)依(yi)舊,將(jiang)(jiang)充電(dian)器(qi)外殼打開(kai),觀察一(yi)(yi)(yi)下機內(nei)保險(xian)(xian)絲(si)有(you)(you)(you)(you)沒(mei)有(you)(you)(you)(you)斷,如(ru)沒(mei)有(you)(you)(you)(you)斷,先(xian)檢(jian)查(cha)一(yi)(yi)(yi)下電(dian)源(yuan)(yuan)輸入(ru)線(xian)是否(fou)(fou)良好(hao),在排除電(dian)源(yuan)(yuan)輸入(ru)線(xian)的故障后(hou),應(ying)(ying)檢(jian)查(cha)一(yi)(yi)(yi)下電(dian)路板上高(gao)壓區附近的元(yuan)器(qi)件(jian)(jian)是否(fou)(fou)有(you)(you)(you)(you)虛焊,保險(xian)(xian)絲(si)座是否(fou)(fou)有(you)(you)(you)(you)接觸不(bu)(bu)良現象,重點(dian)(dian)檢(jian)查(cha)變壓器(qi)T1、三(san)極管V1、V2等(deng)是否(fou)(fou)有(you)(you)(you)(you)虛焊現象。另外,R5或R6開(kai)路,也會引起上述故障,如(ru)機內(nei)保險(xian)(xian)絲(si)已斷,則千(qian)萬不(bu)(bu)要更換(huan)大安培的保險(xian)(xian)絲(si)管(充電(dian)器(qi)的保險(xian)(xian)絲(si)管一(yi)(yi)(yi)般為2A),應(ying)(ying)重點(dian)(dian)檢(jian)查(cha)D1-D4、V1、V2、R4、R7及D15、D21有(you)(you)(you)(you)無(wu)損(sun)壞(huai),如(ru)有(you)(you)(you)(you)損(sun)壞(huai),可(ke)用同類型的更換(huan)。請注意,上述元(yuan)件(jian)(jian)損(sun)壞(huai)時(shi),可(ke)能(neng)會同時(shi)損(sun)壞(huai)一(yi)(yi)(yi)到二個,有(you)(you)(you)(you)時(shi)可(ke)能(neng)會同時(shi)損(sun)壞(huai)好(hao)幾個,檢(jian)修時(shi)需要逐一(yi)(yi)(yi)檢(jian)查(cha)、更換(huan)這些(xie)元(yuan)件(jian)(jian)后(hou)才能(neng)通電(dian)。
三、嚴重發熱,甚至有外殼燒化變形現象
這主要是部分用(yong)戶經常隨車攜(xie)帶造成(cheng)部分元器件松動引起的(de)故(gu)障(zhang)。主要表現為:C18松動虛焊時,會造成(cheng)V1、V2工作狀(zhuang)態(tai)不(bu)正常,熱量(liang)很大(da),嚴(yan)重時充電(dian)器外殼(ke)變(bian)形(xing),電(dian)路(lu)板燒焦,導致V1、V2損壞,可將C18重新焊接好,檢查V1、V2、R4、R7。如仍不(bu)能排(pai)除故(gu)障(zhang),則需(xu)檢查D15、D21中(zhong)是否有一(yi)只開路(lu),另外,有些廠家的(de)輸出整流管(guan)采(cai)用(yong)一(yi)只雙二極管(guan),其中(zhong)一(yi)只開路(lu)亦造成(cheng)上述(shu)故(gu)障(zhang),有時該故(gu)障(zhang)會造成(cheng)V1、V2中(zhong)一(yi)只損壞。需(xu)同時檢查及更換。
四、發熱量大且伴有異常響聲
故障原(yuan)因是(shi)輸出(chu)級消振阻(zu)容R31、C17損壞所致。另外,C12開路(lu)或虛焊(han)也會引起上(shang)述故障。
五、工作時有異常響聲,充不進電
檢查電路板上C8是否有(you)虛焊或損壞,一(yi)般更換C8均(jun)能解決。
六、工作時有異常響聲,電源指示燈與充電指示燈暗且閃爍
故障原(yuan)因是(shi)IC1損壞,更(geng)換時(shi)務必小心,不(bu)要(yao)將印制(zhi)板銅箔損壞,更(geng)換正常后(hou),需(xu)調整R28使充電器輸出(chu)電壓在正常工作范圍內(nei)。
七、輸出電壓很高
輸出(chu)電(dian)(dian)壓很高(大于50V),其故(gu)障原因(yin)是C15短路或R26開路,具體判斷時可測量IC1集成電(dian)(dian)路的(de)“1”腳電(dian)(dian)壓。
注:更(geng)換R26后,應重新調整R28使充電器(qi)輸出電壓(ya)保持(chi)正常(chang)。
八、輸出電壓正常,但充電電流很小
檢查R30、R11、R13是否(fou)接(jie)觸不良(liang)或損壞(huai),如正常請更換IC1即(ji)可排除故(gu)障。
九、輸出電壓正常,充電指示燈無指示或指示不正確
通常是(shi)由于IC2損壞或LED2損壞,可更換。
十、輸出部分銅箔燒斷
打(da)開充電器(qi)(qi)(qi)后(hou)發現(xian)充電器(qi)(qi)(qi)輸出(chu)部分銅(tong)箔燒斷,這通(tong)常是將電池正負極反接的結果,由此(ci)而引起的故障(zhang)將會導致充電器(qi)(qi)(qi)許(xu)多(duo)元件損(sun)(sun)壞。如果充電器(qi)(qi)(qi)保(bao)險絲(si)沒有壞,則通(tong)常更(geng)換(huan)R30、IC1、IC2后(hou)將斷銅(tong)箔連(lian)上即(ji)可(ke)恢復正常。如果充電器(qi)(qi)(qi)的保(bao)險絲(si)已斷,則故障(zhang)較(jiao)嚴重D1-D4、V1-V2、R4、R7等(deng)均有可(ke)能損(sun)(sun)壞,需測量后(hou)逐(zhu)一更(geng)換(huan)。
1、電(dian)(dian)源(yuan)(yuan)不啟動:插電(dian)(dian)源(yuan)(yuan),大電(dian)(dian)容有300V電(dian)(dian)壓、拔(ba)掉電(dian)(dian)源(yuan)(yuan)再(zai)次測量大電(dian)(dian)容2端(duan)還是300V電(dian)(dian)壓不下(xia)降。給電(dian)(dian)容放電(dian)(dian)后,將(jiang)啟動電(dian)(dian)阻換掉即(ji)可。啟動電(dian)(dian)阻在電(dian)(dian)源(yuan)(yuan)輸入部分,阻值150K,功率(lv)2W。
2、電源不啟動(dong):插電,大電容2端(duan)有(you)300V電壓(ya),拔(ba)掉電源,大電容電壓(ya)慢(man)慢(man)下降,將電路板全(quan)部檢(jian)查是否有(you)脫(tuo)焊的現象,補焊完成后,將3842換成新的,通電試(shi)機即(ji)可。
3、閃燈(deng):先將(jiang)電(dian)路板(ban)補焊一遍(bian),再次試機,如果還(huan)是閃燈(deng),請(qing)檢查(cha)輸(shu)出(chu)端取樣電(dian)阻(zu)。0.1歐。3W功率。接在輸(shu)出(chu)線的負極端,將(jiang)此電(dian)阻(zu)換新(xin)即(ji)可。
4、輸出(chu)電(dian)壓(ya)高,通電(dian),電(dian)壓(ya)高于70多(duo)V,充電(dian)不轉(zhuan)燈,先將電(dian)路板補焊一遍,再次試(shi)機,如果還是電(dian)壓(ya)高,請更換光電(dian)耦合器、再次試(shi)機、還是輸出(chu)高,更換431基準穩壓(ya)器,再次試(shi)機。
5、吱(zhi)吱(zhi)叫,發(fa)熱,充電(dian)(dian)不足(zu):通(tong)電(dian)(dian)測(ce)量大電(dian)(dian)容(rong)電(dian)(dian)壓,只要低(di)于300V,一般(ban)電(dian)(dian)容(rong)失效,更換即可。
6、嚴(yan)重發熱(re),請將(jiang)風(feng)扇換新即(ji)可。
7、輸(shu)出(chu)電壓(ya)不穩(wen)定,先(xian)將電路板補焊一(yi)遍(bian),后試(shi)機(ji)(ji),然后將輸(shu)出(chu)端電容63V470UF電容換新試(shi)機(ji)(ji)即可。
8、充電不轉(zhuan)燈,用檢測(ce)儀測(ce)試(shi)各項數(shu)據,然后將358或者324換新(xin)試(shi)機。
9、充(chong)電(dian)不穩定(ding),有(you)時候能充(chong),有(you)時候不能沖(chong),用測試儀檢測各(ge)項數據,然后將輸入輸出電(dian)源線(xian),全部(bu)換(huan)新,補焊線(xian)路(lu)板試機。
10、通電燒保險(xian):先檢測功率管擊(ji)穿(chuan)沒(mei)有(you),沒(mei)有(you)的話將(jiang)4個整流二(er)極管全(quan)部換新,試機。
11、通電無輸出(chu),通電試(shi)機,大電容2端有(you)300V電壓,且(qie)慢(man)慢(man)下降,首先檢測輸出(chu)端大二極管擊穿沒有(you),補(bu)焊,再次試(shi)機。
12、通(tong)電亮2個紅燈:通(tong)電試機,空載電壓(ya)是否正常,然(ran)后(hou)將358或324換新(xin)試機。
13、通電無輸出,能正(zheng)常啟(qi)動,指示燈(deng)正(zheng)常,先將輸出線換新,對于有繼電器的充電器直接短(duan)路繼電器試機。
14、通電閃燈(deng),請(qing)補焊變壓器各引腳,然后試機,如果依(yi)舊(jiu),請(qing)檢查431、光電耦合(he)器、輸出(chu)部分(fen)各二極管是(shi)否短路,變壓器磁芯是(shi)否松動,電源輸入部分(fen)10歐(ou)小電阻是(shi)否開路。或代換3842再次試機。
15、充電(dian)不轉(zhuan)燈,先用測試儀檢測各項數據(ju),一般充新電(dian)池電(dian)壓不高(gao)于(yu)59.5,充半(ban)年(nian)左右電(dian)池不高(gao)于(yu)58.8,為(wei)正常,高(gao)于(yu)此電(dian)壓可能(neng)不轉(zhuan)燈。
16、輸(shu)出電壓低(di):補焊線路板。試機,然后將(jiang)輸(shu)入輸(shu)出大電容換(huan)新(xin)再次(ci)試機。
17、輸(shu)出低,發(fa)燙(tang),如果輸(shu)出電壓(ya)低于40多V,且功率管,變(bian)壓(ya)器發(fa)燙(tang),一般為變(bian)壓(ya)器有問題。
18、啟動(dong)困難,有時候能(neng)起(qi)到有時候不能(neng)啟動(dong),補焊線(xian)路板,后試(shi)(shi)機(ji),如(ru)果依舊(jiu)請將輸入部分(fen)小電容換新(xin)再次(ci)試(shi)(shi)機(ji),50V47UF。
19、燒(shao)3842,3842換新后試機插電(dian)聽(ting)到一聲喀(ka)的一聲響,這是(shi)(shi)(shi)(shi)測(ce)量大電(dian)容(rong)2端(duan)電(dian)壓300V慢(man)(man)慢(man)(man)將,說(shuo)明3842又擊穿了,先補焊(han)線路板,檢查變壓器引腳是(shi)(shi)(shi)(shi)否(fou)松動或者引線是(shi)(shi)(shi)(shi)否(fou)斷開(kai),輸(shu)出部分大二極管是(shi)(shi)(shi)(shi)否(fou)開(kai)路,線路板是(shi)(shi)(shi)(shi)否(fou)斷裂。
20、以上故障(zhang)適合于(yu)市場上大(da)部分單管電路(lu)充電器常見(jian)故障(zhang),操作過程(cheng)中可隨時咨詢技(ji)術人員。
如(ru)48V充電(dian)(dian)(dian)器,最高電(dian)(dian)(dian)壓(ya)不(bu)(bu)大(da)于(yu)59.6V,大(da)于(yu)此電(dian)(dian)(dian)壓(ya),充電(dian)(dian)(dian)可能不(bu)(bu)轉燈(deng),低電(dian)(dian)(dian)壓(ya)不(bu)(bu)低于(yu)55V,低于(yu)此電(dian)(dian)(dian)壓(ya)造(zao)成充電(dian)(dian)(dian)不(bu)(bu)足,長(chang)時間容易對電(dian)(dian)(dian)池虧電(dian)(dian)(dian)。 電(dian)(dian)(dian)流,如(ru)48V20A充電(dian)(dian)(dian)器,最大(da)電(dian)(dian)(dian)流不(bu)(bu)大(da)于(yu)3A。大(da)于(yu)3A可能造(zao)成電(dian)(dian)(dian)池失水較(jiao)早,最低不(bu)(bu)低于(yu)2.1A。低壓(ya)此電(dian)(dian)(dian)流造(zao)成充電(dian)(dian)(dian)不(bu)(bu)足。
1、48V新電(dian)(dian)(dian)(dian)池要求充(chong)電(dian)(dian)(dian)(dian)器參數,最高(gao)(gao)電(dian)(dian)(dian)(dian)壓(ya)58.5---59.7,不低于58V,低于58V造成(cheng)充(chong)電(dian)(dian)(dian)(dian)不足,高(gao)(gao)于59.7V可能造成(cheng)充(chong)電(dian)(dian)(dian)(dian)不轉燈。轉燈電(dian)(dian)(dian)(dian)流約0.4---0.7A,實際電(dian)(dian)(dian)(dian)壓(ya)約55.5V,低于50V造成(cheng)充(chong)電(dian)(dian)(dian)(dian)不足,長(chang)時間充(chong)電(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)池虧電(dian)(dian)(dian)(dian)。
2、4820電池要求充電最大電流2.4----3.3A,低(di)于2.2A充電慢,充電效果差。
3、市(shi)場上低于30元的充電器實際功率(lv)小(xiao),參(can)數設計不精確,請(qing)注意(yi)區(qu)分。
4、充電(dian)器穩(wen)壓(ya)(ya)電(dian)路失效會(hui)造成輸出電(dian)壓(ya)(ya)75---130V,充電(dian)電(dian)池滾燙不轉燈。
5、當新電池出現(xian),續航里(li)程20A電池低(di)于30公(gong)里(li),12A電池低(di)于25公(gong)里(li)請檢查充(chong)電器(qi)各項(xiang)參數,如果無法判斷是,請更換優質充(chong)電器(qi)再次使用,即可解決問(wen)題。
6、新電池遇到不轉燈(deng)時,請(qing)更換另(ling)外一個優(you)質充電器試機。
7、正(zheng)常情況(kuang)下。4820新電池充(chong)(chong)電時(shi)間約10小時(shi)左右(you),續航里程40---60公里,4812新電池充(chong)(chong)電時(shi)間約10小時(shi)內,里程達到25---40公里,如果正(zheng)常充(chong)(chong)電時(shi)間超過以上(shang),請更換優質充(chong)(chong)電器再次使(shi)用。
8、有(you)(you)很多充(chong)電器(qi)內部電路、輸入輸出連線老(lao)化,造(zao)成,有(you)(you)時(shi)候能充(chong)、有(you)(you)時(shi)候不能沖。嚴(yan)重影響電池,或者充(chong)電過程中電路失(shi)效,造(zao)成充(chong)鼓包(bao),如果出現(xian)這種(zhong)情況,請直(zhi)接(jie)更換優(you)質充(chong)電器(qi)再(zai)次使(shi)用。
很多朋友都在問電動車充電器可不(bu)可以(yi)(yi)通用(yong)這個問題。有(you)回(hui)答可以(yi)(yi)的(de),有(you)對(dui)答不(bu)可以(yi)(yi)的(de)。那到底聽誰的(de)呢?買購網建(jian)議:最好用(yong)與電(dian)(dian)(dian)(dian)動(dong)車(che)(che)(che)(che)電(dian)(dian)(dian)(dian)池配套的(de)充(chong)電(dian)(dian)(dian)(dian)器(qi)(qi)。因為一般情(qing)況(kuang)下(xia),充(chong)電(dian)(dian)(dian)(dian)器(qi)(qi)是(shi)(shi)(shi)根據電(dian)(dian)(dian)(dian)動(dong)車(che)(che)(che)(che)電(dian)(dian)(dian)(dian)池大(da)小(xiao)配置的(de),也就(jiu)是(shi)(shi)(shi)說電(dian)(dian)(dian)(dian)流(liu)大(da)小(xiao)和電(dian)(dian)(dian)(dian)壓(ya)大(da)小(xiao)的(de)配置的(de)。正常情(qing)況(kuang)下(xia)電(dian)(dian)(dian)(dian)動(dong)車(che)(che)(che)(che),四輪電(dian)(dian)(dian)(dian)動(dong)車(che)(che)(che)(che),電(dian)(dian)(dian)(dian)動(dong)觀(guan)光車(che)(che)(che)(che)電(dian)(dian)(dian)(dian)動(dong)巡邏車(che)(che)(che)(che)都(dou)是(shi)(shi)(shi)18v或(huo)者72v都(dou)是(shi)(shi)(shi)有(you)一定規(gui)格的(de)。但是(shi)(shi)(shi)電(dian)(dian)(dian)(dian)動(dong)車(che)(che)(che)(che)電(dian)(dian)(dian)(dian)池的(de)容量單位不(bu)一定相同(tong)。所以(yi)(yi)建(jian)議大(da)家最好是(shi)(shi)(shi)使用(yong)配套的(de)電(dian)(dian)(dian)(dian)動(dong)車(che)(che)(che)(che)充(chong)電(dian)(dian)(dian)(dian)器(qi)(qi)。當然了,我們知道電(dian)(dian)(dian)(dian)池被充(chong)壞跟充(chong)電(dian)(dian)(dian)(dian)器(qi)(qi)電(dian)(dian)(dian)(dian)壓(ya)有(you)關而不(bu)是(shi)(shi)(shi)跟電(dian)(dian)(dian)(dian)流(liu)有(you)關。充(chong)電(dian)(dian)(dian)(dian)器(qi)(qi)長時間不(bu)轉換或(huo)者充(chong)電(dian)(dian)(dian)(dian)器(qi)(qi)電(dian)(dian)(dian)(dian)壓(ya)過高會導(dao)致電(dian)(dian)(dian)(dian)池失(shi)水,電(dian)(dian)(dian)(dian)池鼓包等情(qing)況(kuang)發生。電(dian)(dian)(dian)(dian)流(liu)對(dui)電(dian)(dian)(dian)(dian)池的(de)影響是(shi)(shi)(shi)對(dui)電(dian)(dian)(dian)(dian)池充(chong)電(dian)(dian)(dian)(dian)的(de)快慢而已。但是(shi)(shi)(shi)會充(chong)壞電(dian)(dian)(dian)(dian)動(dong)車(che)(che)(che)(che)電(dian)(dian)(dian)(dian)池。所以(yi)(yi)說電(dian)(dian)(dian)(dian)動(dong)車(che)(che)(che)(che)充(chong)電(dian)(dian)(dian)(dian)器(qi)(qi)不(bu)是(shi)(shi)(shi)不(bu)可以(yi)(yi)通用(yong),而是(shi)(shi)(shi)最好不(bu)要通用(yong)。