電加熱器是一種國際流行的(de)電加(jia)熱(re)(re)設備。用(yong)于對流動(dong)的(de)液態(tai)、氣態(tai)介質(zhi)的(de)升(sheng)溫、保溫、加(jia)熱(re)(re)。當加(jia)熱(re)(re)介質(zhi)在壓力作用(yong)下(xia)通過電加(jia)熱(re)(re)器加(jia)熱(re)(re)腔,采(cai)用(yong)流體熱(re)(re)力學(xue)原理均勻地帶走電熱(re)(re)元件工(gong)作中所(suo)產生(sheng)的(de)巨大熱(re)(re)量,使被加(jia)熱(re)(re)介質(zhi)溫度(du)達到用(yong)戶工(gong)藝要求。
w=p×t×η可以得(de)到p=w÷t÷η,這里求功率就用這個公式。
首先我(wo)們(men)求出w=cm(t2-t1)=4.2×10×1000×(50-20)=1260000J。其中水的(de)比熱容是4.2×103 J/(kg℃),水的質量=密度(du)乘(cheng)以體(ti)積=1.0X10^3kg/m^3×10m3
p=1260000÷1200÷0.8=1.3125kW。
作為表(biao)示(shi)電流做(zuo)功(gong)(gong)快慢的物理量(liang),一(yi)個用(yong)電器功(gong)(gong)率(lv)的大小數值上等于它在1秒內所消(xiao)耗的電能。如果(guo)在(zai)"t"(SI單位為s)這么長(chang)的時間(jian)內消耗的電能“W”(SI單位為J),那么(me)這個(ge)用電(dian)(dian)器的電(dian)(dian)功率(lv)就是P=W/t(定(ding)義(yi)式)電功率(lv)等于導體(ti)兩端電壓與通過導體(ti)電流的乘(cheng)積(ji)。
(P=U·I)。對于純(chun)電(dian)阻電(dian)路(lu),計算電(dian)功率還可以用公式P=I^2*R和P=U^2 /R。
根據《2013-2017年中國電(dian)加(jia)熱器行業發展前(qian)景前(qian)瞻與(yu)轉型(xing)升級(ji)分析報告》分析,電(dian)加(jia)熱器的用途(tu)主要是一下5個方面:
一、熱處理(li):各種(zhong)金屬的局部或整體淬火(huo)、退火(huo)、回火(huo)、透熱;
二(er)、熱 成(cheng) 型 :整件鍛(duan)打(da)、局部鍛(duan)打(da)、熱鐓(dui)、熱軋(ya);
三、焊(han) 接(jie)(jie):各(ge)種(zhong)金屬制品釬焊、各(ge)種(zhong)刀具刀片(pian)、鋸片(pian)鋸齒的焊接(jie)(jie)、鋼(gang)管、銅管焊接(jie)(jie)、同種(zhong)異種(zhong)金屬焊接(jie)(jie);
四、金屬熔煉(lian)(lian):金、銀、銅、鐵、鋁(lv)等金屬的(真空)熔煉(lian)(lian)、鑄造成(cheng)型及蒸發鍍膜(mo);
五、高頻加熱(re)(re)(re)機其它應用:半導體單(dan)晶(jing)生(sheng)長、熱(re)(re)(re)配合、瓶口熱(re)(re)(re)封、牙膏皮(pi)熱(re)(re)(re)封、粉末涂(tu)裝、金屬植(zhi)入塑料。
六(liu)、加(jia)熱器(qi)是當今社(she)會最流行的(de)電(dian)加(jia)熱設備(bei),它(ta)不但有高(gao)品質,長壽命(ming)。它(ta)對于流動的(de)液體。
電加熱器的用途
利(li)用電(dian)(dian)(dian)(dian)流(liu)的(de)(de)(de)(de)焦耳效(xiao)應將電(dian)(dian)(dian)(dian)能(neng)轉變成熱(re)(re)(re)(re)(re)(re)能(neng)以(yi)加(jia)熱(re)(re)(re)(re)(re)(re)物(wu)體(ti)(ti)(ti)。通常分(fen)為直接電(dian)(dian)(dian)(dian)阻加(jia)熱(re)(re)(re)(re)(re)(re)和間(jian)(jian)接電(dian)(dian)(dian)(dian)阻加(jia)熱(re)(re)(re)(re)(re)(re)。前者的(de)(de)(de)(de)電(dian)(dian)(dian)(dian)源電(dian)(dian)(dian)(dian)壓直接加(jia)到(dao)(dao)被加(jia)熱(re)(re)(re)(re)(re)(re)物(wu)體(ti)(ti)(ti)上,當有電(dian)(dian)(dian)(dian)流(liu)流(liu)過時(shi),被加(jia)熱(re)(re)(re)(re)(re)(re)物(wu)體(ti)(ti)(ti)本(ben)身(shen)(shen)(如電(dian)(dian)(dian)(dian)加(jia)熱(re)(re)(re)(re)(re)(re)熨平(ping)機)便發熱(re)(re)(re)(re)(re)(re)。可(ke)直接電(dian)(dian)(dian)(dian)阻加(jia)熱(re)(re)(re)(re)(re)(re)的(de)(de)(de)(de)物(wu)體(ti)(ti)(ti)必須是導體(ti)(ti)(ti),但要有較(jiao)高(gao)的(de)(de)(de)(de)電(dian)(dian)(dian)(dian)阻率。由于(yu)熱(re)(re)(re)(re)(re)(re)量產生(sheng)于(yu)被加(jia)熱(re)(re)(re)(re)(re)(re)物(wu)體(ti)(ti)(ti)本(ben)身(shen)(shen),屬于(yu)內部(bu)加(jia)熱(re)(re)(re)(re)(re)(re),熱(re)(re)(re)(re)(re)(re)效(xiao)率很高(gao)。間(jian)(jian)接電(dian)(dian)(dian)(dian)阻加(jia)熱(re)(re)(re)(re)(re)(re)需(xu)由專門的(de)(de)(de)(de)合金材料(liao)或非金屬材料(liao)制(zhi)成發熱(re)(re)(re)(re)(re)(re)元件,由發熱(re)(re)(re)(re)(re)(re)元件產生(sheng)熱(re)(re)(re)(re)(re)(re)能(neng),通過輻射、對流(liu)和傳導等方式傳到(dao)(dao)被加(jia)熱(re)(re)(re)(re)(re)(re)物(wu)體(ti)(ti)(ti)上。由于(yu)被加(jia)熱(re)(re)(re)(re)(re)(re)物(wu)體(ti)(ti)(ti)和發熱(re)(re)(re)(re)(re)(re)元件分(fen)成兩部(bu)分(fen),因此被加(jia)熱(re)(re)(re)(re)(re)(re)物(wu)體(ti)(ti)(ti)的(de)(de)(de)(de)種類一(yi)般不(bu)受限制(zhi),操作簡便。
間接電(dian)(dian)阻加熱的(de)發熱元件(jian)所用材料(liao)(liao),一(yi)般要求(qiu)電(dian)(dian)阻率大(da)、電(dian)(dian)阻溫(wen)度系數小,在(zai)高(gao)溫(wen)下變形小且不易脆化。常用的(de)有鐵鋁合金(jin)(jin)(jin)、鎳鉻(ge)合金(jin)(jin)(jin)等(deng)金(jin)(jin)(jin)屬(shu)材料(liao)(liao)和碳(tan)化硅(gui)、二硅(gui)化鉬等(deng)非金(jin)(jin)(jin)屬(shu)材料(liao)(liao)。金(jin)(jin)(jin)屬(shu)發熱元件(jian)的(de)最高(gao)工(gong)作溫(wen)度,根據(ju)材料(liao)(liao)種類可達(da)1000~1500℃;非金屬發熱元件的(de)最高(gao)工作溫度可達1500~1700℃。后(hou)者安(an)裝(zhuang)方便,可熱(re)爐更換,但它工作時需要調壓裝(zhuang)置(zhi),壽命比合(he)(he)金發(fa)熱(re)元(yuan)件短,一(yi)般用于高溫(wen)(wen)爐、溫(wen)(wen)度(du)超(chao)過金屬材(cai)料發(fa)熱(re)元(yuan)件允許最高工作溫(wen)(wen)度(du)的地(di)方和(he)某些特(te)殊場合(he)(he)。
利(li)用導體處(chu)于交變電(dian)磁場中產(chan)生(sheng)感應(ying)(ying)電(dian)流(liu)(liu)(渦流(liu)(liu))所形成的(de)熱(re)效(xiao)應(ying)(ying)使導體本身發(fa)熱(re)。根據不同的(de)加熱(re)工(gong)藝要求,感應(ying)(ying)加熱(re)采用的(de)交流(liu)(liu)電(dian)源的(de)頻(pin)(pin)率(lv)有(you)工(gong)頻(pin)(pin)(50~60赫)、中頻(60~10000赫)和高(gao)頻(pin)(高(gao)于(yu)10000赫)。工(gong)頻電(dian)源就是(shi)通常(chang)工(gong)業上(shang)用的交流電(dian)源,世界上(shang)絕(jue)大多數國家的工(gong)頻為50赫。感應加(jia)熱用的(de)工頻電源加(jia)到感應裝置(zhi)上(shang)的(de)電壓必須是可(ke)調的(de)。根據加(jia)熱設備功率(lv)大小(xiao)和供電網容(rong)量大小(xiao),可(ke)以用高壓電源(6~10千伏)通過變壓器供電;也可(ke)直(zhi)接將加熱設備接在380伏的低壓電網上。
中頻(pin)電(dian)源曾在較長時間內采用中頻(pin)發電(dian)機(ji)(ji)組。它由中頻(pin)發電(dian)機(ji)(ji)和驅動異步電(dian)動機(ji)(ji)組成。這種機(ji)(ji)組的輸出功率一般在50~1000千瓦(wa)范(fan)圍內。隨著(zhu)電力電子技(ji)術的發(fa)展,已使用(yong)的是晶閘管(guan)變頻(pin)(pin)器中(zhong)頻(pin)(pin)電源。這種中(zhong)頻(pin)(pin)電源利用(yong)晶閘管(guan)先(xian)把(ba)工(gong)頻(pin)(pin)交(jiao)流電變換成(cheng)(cheng)直流電,再(zai)把(ba)直流電轉變成(cheng)(cheng)所需頻(pin)(pin)率的交(jiao)流電。由于(yu)這種變頻(pin)(pin)設備體積(ji)小,重量輕(qing),無噪聲,運行可靠等,已逐漸取(qu)代(dai)了中(zhong)頻(pin)(pin)發(fa)電機組。
高頻電源(yuan)通常(chang)先用變壓器把三相 380伏的電壓升高到約(yue)2萬伏左右的高(gao)電壓,然后(hou)用閘(zha)流(liu)管(guan)或高(gao)壓硅整流(liu)元件把工頻(pin)交流(liu)電整流(liu)為直流(liu)電,再用電子振蕩管(guan)把直流(liu)電轉變為高(gao)頻(pin)率、高(gao)電壓的交流(liu)電。高(gao)頻(pin)電源設備的輸(shu)出功率有從幾十千瓦(wa)到幾百千瓦(wa)。
感應加熱的物體(ti)(ti)(ti)必(bi)須(xu)是導(dao)體(ti)(ti)(ti)。當高頻交流電(dian)(dian)流通過導(dao)體(ti)(ti)(ti)時,導(dao)體(ti)(ti)(ti)產生趨膚效應,即導(dao)體(ti)(ti)(ti)表面電(dian)(dian)流密(mi)度(du)大,導(dao)體(ti)(ti)(ti)中心電(dian)(dian)流密(mi)度(du)小。
感應加(jia)(jia)熱(re)可對(dui)物體(ti)(ti)進行(xing)整體(ti)(ti)均勻(yun)加(jia)(jia)熱(re)和表層(ceng)加(jia)(jia)熱(re);可熔煉(lian)金屬;在高頻段,改變加(jia)(jia)熱(re)線圈(又稱感應器)的(de)形狀,還可進行(xing)任意(yi)局部(bu)加(jia)(jia)熱(re)。
利用電(dian)(dian)(dian)(dian)(dian)(dian)弧(hu)產生(sheng)的(de)(de)高溫加熱物體(ti)。電(dian)(dian)(dian)(dian)(dian)(dian)弧(hu)是兩電(dian)(dian)(dian)(dian)(dian)(dian)極(ji)間的(de)(de)氣體(ti)放電(dian)(dian)(dian)(dian)(dian)(dian)現象。電(dian)(dian)(dian)(dian)(dian)(dian)弧(hu)的(de)(de)電(dian)(dian)(dian)(dian)(dian)(dian)壓不高但電(dian)(dian)(dian)(dian)(dian)(dian)流(liu)很(hen)大(da)(da),其(qi)強(qiang)大(da)(da)的(de)(de)電(dian)(dian)(dian)(dian)(dian)(dian)流(liu)靠(kao)電(dian)(dian)(dian)(dian)(dian)(dian)極(ji)上蒸發的(de)(de)大(da)(da)量(liang)離(li)子所維持,因而(er)電(dian)(dian)(dian)(dian)(dian)(dian)弧(hu)易受周圍磁場(chang)的(de)(de)影(ying)響。當電(dian)(dian)(dian)(dian)(dian)(dian)極(ji)間形成電(dian)(dian)(dian)(dian)(dian)(dian)弧(hu)時,電(dian)(dian)(dian)(dian)(dian)(dian)弧(hu)柱的(de)(de)溫度可達3000~6000K,適于金屬的高溫(wen)熔煉(lian)。
電(dian)(dian)(dian)弧(hu)(hu)加熱(re)(re)有直(zhi)接和間接電(dian)(dian)(dian)弧(hu)(hu)加熱(re)(re)兩(liang)種。直(zhi)接電(dian)(dian)(dian)弧(hu)(hu)加熱(re)(re)的(de)電(dian)(dian)(dian)弧(hu)(hu)電(dian)(dian)(dian)流直(zhi)接通過(guo)被加熱(re)(re)物(wu)體,被加熱(re)(re)物(wu)體必須(xu)是(shi)(shi)電(dian)(dian)(dian)弧(hu)(hu)的(de)一個電(dian)(dian)(dian)極(ji)或是(shi)(shi)媒質。間接電(dian)(dian)(dian)弧(hu)(hu)加熱(re)(re)的(de)電(dian)(dian)(dian)弧(hu)(hu)電(dian)(dian)(dian)流不(bu)通過(guo)被加熱(re)(re)物(wu)體,主要(yao)靠電(dian)(dian)(dian)弧(hu)(hu)輻射的(de)熱(re)(re)量加熱(re)(re)。電(dian)(dian)(dian)弧(hu)(hu)加熱(re)(re)的(de)特(te)點是(shi)(shi):電(dian)(dian)(dian)弧(hu)(hu)溫度高,能量集中,煉鋼電(dian)(dian)(dian)弧(hu)(hu)爐溶(rong)池的(de)表(biao)面功率可達560~1200千(qian)瓦/平方米。但電(dian)(dian)(dian)(dian)弧的噪聲大,其伏安特(te)性(xing)為負阻(zu)(zu)特(te)性(xing)(下降特(te)性(xing))。為了在(zai)電(dian)(dian)(dian)(dian)弧加熱時(shi)保持(chi)電(dian)(dian)(dian)(dian)弧的穩定、在(zai)電(dian)(dian)(dian)(dian)弧電(dian)(dian)(dian)(dian)流瞬時(shi)過零時(shi)電(dian)(dian)(dian)(dian)路(lu)電(dian)(dian)(dian)(dian)壓的瞬時(shi)值大于起弧電(dian)(dian)(dian)(dian)壓值,同時(shi)為了限制短路(lu)電(dian)(dian)(dian)(dian)流,在(zai)電(dian)(dian)(dian)(dian)源回路(lu)中,必(bi)須(xu)串接一(yi)定數值的電(dian)(dian)(dian)(dian)阻(zu)(zu)器(qi)。
利用在(zai)(zai)電(dian)(dian)(dian)場(chang)作(zuo)用下(xia)高(gao)速(su)(su)(su)運動的(de)電(dian)(dian)(dian)子(zi)(zi)轟擊物體(ti)表面,使(shi)之被加(jia)熱。進行電(dian)(dian)(dian)子(zi)(zi)束(shu)(shu)(shu)加(jia)熱的(de)主要(yao)部(bu)件是電(dian)(dian)(dian)子(zi)(zi)束(shu)(shu)(shu)發生器,又(you)稱(cheng)電(dian)(dian)(dian)子(zi)(zi)槍(qiang)(qiang)。電(dian)(dian)(dian)子(zi)(zi)槍(qiang)(qiang)主要(yao)由(you)(you)陰極(ji)、聚(ju)(ju)束(shu)(shu)(shu)極(ji)、陽極(ji)、電(dian)(dian)(dian)磁(ci)(ci)透(tou)(tou)鏡(jing)(jing)和偏轉(zhuan)線圈等部(bu)分組成(cheng)。陽極(ji)接地,陰極(ji)接負高(gao)位,聚(ju)(ju)焦束(shu)(shu)(shu)通常和陰極(ji)同電(dian)(dian)(dian)位,陰極(ji)和陽極(ji)之間形成(cheng)加(jia)速(su)(su)(su)電(dian)(dian)(dian)場(chang)。由(you)(you)陰極(ji)發射的(de)電(dian)(dian)(dian)子(zi)(zi),在(zai)(zai)加(jia)速(su)(su)(su)電(dian)(dian)(dian)場(chang)作(zuo)用下(xia)加(jia)速(su)(su)(su)到很高(gao)速(su)(su)(su)度,通過電(dian)(dian)(dian)磁(ci)(ci)透(tou)(tou)鏡(jing)(jing)聚(ju)(ju)焦,再經偏轉(zhuan)線圈控制,使(shi)電(dian)(dian)(dian)子(zi)(zi)束(shu)(shu)(shu)按一定的(de)方向(xiang)射向(xiang)被加(jia)熱物體(ti)。
電子束加熱的(de)優點是:①控制電子束的電流值Ie,可(ke)(ke)以方(fang)便而迅(xun)速地改變加熱功率;②利用電磁透(tou)鏡可(ke)(ke)以自由(you)地變更(geng)被(bei)加熱部分或可(ke)(ke)以自由(you)地調整電子束轟(hong)擊部分的(de)面(mian)積;③可(ke)(ke)增加功率密度,以使被(bei)轟(hong)擊點的(de)物質在瞬間蒸發掉。
利用紅外線(xian)輻射物(wu)體,物(wu)體吸收紅外線(xian)后(hou),將輻射能轉變為熱(re)能而(er)被加熱(re)。
紅外(wai)線是一(yi)種電(dian)磁(ci)波(bo)。在(zai)(zai)太陽光譜中(zhong),處(chu)在(zai)(zai)可見光的(de)紅端以(yi)外(wai),是一(yi)種看不見的(de)輻射(she)能。在(zai)(zai)電(dian)磁(ci)波(bo)譜中(zhong),紅外(wai)線的(de)波(bo)長范(fan)圍在(zai)(zai)0.75~1000微米之間,頻率(lv)范圍在3×10~4×10赫之間。在工業應用中,常(chang)將紅外(wai)光譜劃(hua)分為幾個波段:0.75~3.0微米為近紅外線區;3.0~6.0微米(mi)為中紅外線區;6.0~15.0微米為(wei)遠紅(hong)外線區(qu);15.0~1000微米為(wei)極遠紅外(wai)(wai)線(xian)區(qu)。不同(tong)物體(ti)對紅外(wai)(wai)線(xian)吸收(shou)(shou)的(de)(de)(de)能(neng)力(li)不同(tong),即使(shi)同(tong)一(yi)物體(ti),對不同(tong)波(bo)長(chang)的(de)(de)(de)紅外(wai)(wai)線(xian)吸收(shou)(shou)的(de)(de)(de)能(neng)力(li)也不一(yi)樣。因此應用紅外(wai)(wai)線(xian)加熱,須(xu)根據被加熱物體(ti)的(de)(de)(de)種類,選擇合適的(de)(de)(de)紅外(wai)(wai)線(xian)輻射源,使(shi)其輻射能(neng)量(liang)集中在被加熱物體(ti)的(de)(de)(de)吸收(shou)(shou)波(bo)長(chang)范圍內,以得到良好的(de)(de)(de)加熱效(xiao)果。
電(dian)紅(hong)外(wai)線(xian)加熱(re)實際上是電(dian)阻(zu)加熱(re)的一(yi)(yi)種(zhong)特殊(shu)形式(shi),即以鎢、鐵鎳或鎳鉻合金等(deng)材料作為輻(fu)(fu)射體,制成輻(fu)(fu)射源。通(tong)電(dian)后,由于(yu)其電(dian)阻(zu)發熱(re)而產(chan)生熱(re)輻(fu)(fu)射。常用的電(dian)紅(hong)外(wai)線(xian)加熱(re)輻(fu)(fu)射源有(you)燈(deng)型(xing)(反射式(shi))、管(guan)型(xing)(石英管(guan)式(shi))和板型(xing)(平(ping)面式(shi))三(san)種(zhong)。燈(deng)型(xing)是一(yi)(yi)種(zhong)紅(hong)外(wai)線(xian)燈(deng)泡(pao),以鎢絲為輻(fu)(fu)射體,鎢絲密封(feng)在充有(you)惰性(xing)氣體的玻璃殼內(nei),如同普通(tong)照明(ming)燈(deng)泡(pao)。輻(fu)(fu)射體通(tong)電(dian)后發熱(re)(溫度比一(yi)(yi)般照明(ming)燈(deng)泡(pao)低(di)),從而發射出大量波長為1.2微米左右的(de)紅(hong)外線(xian)(xian)。若(ruo)在(zai)玻(bo)璃(li)殼內壁鍍反射(she)(she)層,可(ke)將紅(hong)外線(xian)(xian)集(ji)中(zhong)向(xiang)一(yi)個方(fang)向(xiang)輻(fu)(fu)(fu)射(she)(she),所以(yi)燈(deng)型紅(hong)外線(xian)(xian)輻(fu)(fu)(fu)射(she)(she)源也稱為反射(she)(she)式(shi)紅(hong)外線(xian)(xian)輻(fu)(fu)(fu)射(she)(she)器(qi)。管(guan)型紅(hong)外線(xian)(xian)輻(fu)(fu)(fu)射(she)(she)源的(de)管(guan)子是(shi)用石(shi)英(ying)玻(bo)璃(li)做成,中(zhong)間是(shi)一(yi)根鎢絲,故亦稱石(shi)英(ying)管(guan)式(shi)紅(hong)外線(xian)(xian)輻(fu)(fu)(fu)射(she)(she)器(qi)。燈(deng)型和管(guan)型發射(she)(she)的(de)紅(hong)外線(xian)(xian)的(de)波(bo)長在(zai)0.7~3微米范圍內,工(gong)(gong)作(zuo)溫度(du)較低(di),一般(ban)用于輕、紡(fang)工(gong)(gong)業的(de)(de)(de)加熱(re)、烘烤、干燥和醫(yi)療中的(de)(de)(de)紅(hong)外(wai)(wai)線(xian)理療等。板型紅(hong)外(wai)(wai)線(xian)輻射(she)(she)源的(de)(de)(de)輻射(she)(she)表面是一個平面,由扁平的(de)(de)(de)電阻板組成,電阻板的(de)(de)(de)正面涂有(you)反射(she)(she)系數大的(de)(de)(de)材料,反面則涂有(you)反射(she)(she)系數小的(de)(de)(de)材料,所以熱(re)能大部分由正面輻射(she)(she)出去。板型的(de)(de)(de)工(gong)(gong)作(zuo)溫度(du)可達到1000℃以上,可用(yong)于鋼鐵材料(liao)和(he)大直徑管道及容器的焊縫的退火。
由于紅(hong)外(wai)線(xian)具有較強的穿透(tou)能(neng)力,易于被物體吸收(shou),并一旦為(wei)物體吸收(shou),立即轉變為(wei)熱(re)能(neng);紅(hong)外(wai)線(xian)加(jia)熱(re)前后能(neng)量損失(shi)小,溫度容易控制,加(jia)熱(re)質量高,因此(ci),紅(hong)外(wai)線(xian)加(jia)熱(re)應用發(fa)展很快。
利用高頻電(dian)(dian)(dian)場(chang)(chang)對(dui)絕緣材料(liao)進行加熱(re)。主要加熱(re)對(dui)象(xiang)是電(dian)(dian)(dian)介質。電(dian)(dian)(dian)介質置于交變(bian)電(dian)(dian)(dian)場(chang)(chang)中,會被反(fan)復極化(電(dian)(dian)(dian)介質在電(dian)(dian)(dian)場(chang)(chang)作(zuo)用下,其表(biao)面(mian)或內(nei)部出現等量而極性相(xiang)反(fan)的電(dian)(dian)(dian)荷的現象(xiang)),從而將電(dian)(dian)(dian)場(chang)(chang)中的電(dian)(dian)(dian)能轉變(bian)成熱(re)能。
介(jie)質加熱使用(yong)的電場頻率(lv)很高。在中(zhong)、短波(bo)和超短波(bo)波(bo)段內,頻率(lv)為幾百千(qian)赫到(dao)300兆(zhao)赫,稱為高頻介(jie)質(zhi)加熱,若高于300兆(zhao)赫,達到微(wei)(wei)波(bo)波(bo)段,則(ze)稱為(wei)微(wei)(wei)波(bo)介質(zhi)加熱。通常高(gao)頻介質(zhi)加熱是在兩極板間的電場(chang)中進(jin)行的;而(er)微(wei)(wei)波(bo)介質(zhi)加熱則(ze)是在波(bo)導、諧振腔(qiang)或者(zhe)在微(wei)(wei)波(bo)天線的輻射(she)場(chang)照射(she)下(xia)進(jin)行的。
電(dian)介質在(zai)高頻電(dian)場中加熱時(shi),其單(dan)位體積內吸取的電(dian)功率為P=0.566fEεrtgδ×10(瓦/厘米(mi))
如果用熱(re)量表示,則為:
H=1.33fEεrtgδ×10(卡/秒·厘(li)米)
式中f為高頻電場的頻率,εr為電介質(zhi)的相(xiang)對介電常數,δ為電介質(zhi)損耗角(jiao),E為電(dian)場強度。由公(gong)式(shi)可知(zhi),電(dian)介質(zhi)從高頻電(dian)場中吸取(qu)的(de)電(dian)功(gong)率(lv)與電(dian)場強度E的平(ping)方、電場(chang)的頻率(lv)f以(yi)及電介質的損耗角(jiao)δ成(cheng)正(zheng)比。E和f由外加電場(chang)決定,而εr則取決于電介(jie)質本身的(de)性(xing)質。所以介(jie)質加熱的(de)對(dui)象主要是介(jie)質損(sun)耗較大的(de)物質。
介(jie)質加熱(re)(re)由于熱(re)(re)量(liang)產生在電介(jie)質(被加熱(re)(re)物體(ti))內部(bu),因此與其他外部(bu)加熱(re)(re)相(xiang)比,加熱(re)(re)速度快(kuai),熱(re)(re)效率高,而且加熱(re)(re)均(jun)勻。
介質加熱在工業上可以加熱熱凝膠,烘干谷物、紙張、木材,以及其他纖維質材料;還可以對模制前塑料進行預熱,以及橡膠硫化和木(mu)材、塑(su)料等的粘合(he)(he)。選(xuan)擇適當的電(dian)場頻率和裝置,可以(yi)在加(jia)熱(re)(re)膠(jiao)合(he)(he)板時只加(jia)熱(re)(re)粘合(he)(he)膠(jiao),而不影(ying)響膠(jiao)合(he)(he)板本身。對于均質材料,可以(yi)進行(xing)整體加(jia)熱(re)(re)。